Description
Overview
As a leading lithium battery manufacturer, our 24V 60Ah LiFePO4 Forklift Battery delivers unmatched performance for industrial applications. Designed for OEM and wholesale partners, this advanced lithium solution combines high energy density, rapid charging, and extended cycle life to optimize material handling operations while reducing long – term costs.
Key Features
- Rapid Charging: Achieves 100% charge in under 2 hours, minimizing downtime in high – demand environments.
- OEM – Ready Design: Customizable BMS configurations and communication protocols (CAN, RS485) for seamless fleet integration.
- Ultra – Durable: Withstands 3,000+ cycles at 80% DoD, outperforming lead – acid alternatives by 4x.
- Smart Safety: Multi – layer protection against overcurrent, cell imbalance, and thermal runaway via integrated BMS.
Product Description
Engineered for reliability, the 24V 60Ah LiFePO4 Forklift Battery provides consistent power for electric pallet jacks, stackers, and small forklifts. Its compact, 15 kg design maximizes space efficiency, while the IP65 – rated casing ensures durability in harsh industrial settings. Ideal for OEM partnerships requiring scalable lithium solutions.
Key Specifications
- Continuous Discharge: 30A (90A peak)
- Self – Discharge Rate: <3% per month
- Certifications: UN38.3, CE, RoHS
- Warranty: 5 – year performance guarantee
Optimized Charging Solutions
Pair with our 24V LiFePO4 smart chargers for adaptive charging curves that extend cell longevity. The battery¡¯s modular architecture supports opportunity charging, enabling partial top – ups during shifts without capacity degradation ¨C a critical advantage for 24/7 operations.
Total Cost Advantage
By eliminating watering, equalization charges, and acid spills, this lithium battery reduces maintenance costs by 60% compared to lead – acid. Combined with 10 – year lifespan potential, it delivers 40% lower total ownership costs, making it essential for cost – conscious OEM and wholesale buyers.
Customization Options
As a specialized lithium battery manufacturer, we offer tailored solutions including:
- Custom terminal layouts
- Proprietary BMS firmware
- Branded housing designs
Perfect for OEM partners seeking differentiated products in competitive markets.
Environmental Compliance
Meet global sustainability goals with zero – lead construction and 98% recyclable materials. Our lithium batteries support carbon reduction initiatives while complying with international shipping and disposal regulations.
Ordering & Support
Available in bulk quantities with flexible MOQs. Our technical team provides comprehensive OEM integration support, including 3D CAD models, load – test reports, and on – site commissioning assistance. Request samples to experience the performance advantage firsthand.
What Makes the 24V 60Ah LiFePO4 Forklift Battery the Best Choice?
A 24V 60Ah LiFePO4 forklift battery offers superior energy density, longer lifespan, enhanced safety, and faster charging compared to lead-acid batteries, making it ideal for industrial forklifts. Its stable voltage and high cycle life ensure reliable performance and reduced operating costs, positioning it as the optimal power source for forklifts and material handling equipment.
What are the detailed specifications of a 24V 60Ah LiFePO4 forklift battery?
A typical 24V 60Ah LiFePO4 forklift battery has a nominal voltage of 25.6V and a capacity of 60Ah, delivering around 1536Wh of energy. It supports a maximum continuous discharge current of 60A and peak discharge currents up to 120A for short bursts. The battery is designed with a robust ABS or PVC housing, weighs approximately 14-21 kg, and operates safely within a temperature range of -20°C to 60°C. It usually features a Battery Management System (BMS) that protects against overcharge, over-discharge, short circuits, and overcurrent, ensuring longevity and safety. Dimensions vary but typically measure around 328mm x 172mm x 220mm.
How does a 24V 60Ah LiFePO4 battery outperform traditional lead-acid batteries?
LiFePO4 batteries offer a significantly longer cycle life—often exceeding 3500 to 6000 cycles—compared to lead-acid batteries which usually last 300-500 cycles. They provide higher energy density, meaning more power in a smaller, lighter package, and can be charged faster without damage. Unlike lead-acid batteries, LiFePO4 batteries require zero maintenance—no watering or equalizing charges—and have no memory effect, maintaining full capacity over time. Their chemistry is inherently safer, with no risk of thermal runaway or explosion, making them ideal for industrial applications like forklifts.
What are the key benefits of using LiFePO4 batteries in forklifts?
LiFePO4 forklift batteries deliver:
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Longer operational life reducing replacement frequency
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Faster charging times minimizing downtime
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Consistent power output for reliable forklift performance
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Enhanced safety due to stable chemical composition
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Lightweight design improving forklift efficiency
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Maintenance-free operation cutting labor costs
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Environmental friendliness with no toxic lead or acid
These benefits translate into lower total cost of ownership and improved productivity in material handling operations.
How do voltage and capacity influence forklift battery performance and runtime?
Voltage determines the power level at which the forklift operates; a 24V system ensures compatibility with many standard forklifts. Capacity, measured in Amp-hours (Ah), dictates how long the battery can deliver that power before needing recharge. A 60Ah capacity allows for extended run times between charges, supporting longer shifts or heavier workloads. The combination of correct voltage and capacity ensures optimal forklift speed, lifting power, and operational endurance.
What safety features and certifications should be considered for LiFePO4 forklift batteries?
Key safety features include integrated Battery Management Systems (BMS) that monitor and protect against overcharge, over-discharge, overcurrent, and short circuits. Certifications such as UL2580, CE, RoHS, UN38.3, and MSDS demonstrate compliance with international safety and transportation standards. IP65 or higher waterproof ratings enhance durability in harsh industrial environments. These safety measures ensure the battery operates reliably and safely under demanding forklift applications.
How long can you expect a 24V 60Ah LiFePO4 battery to last?
With proper use and charging, a 24V 60Ah LiFePO4 battery can last over 3500 to 6000 full charge-discharge cycles, translating to 8-10 years or more of service in typical forklift operations. This lifespan is significantly longer than lead-acid alternatives, reducing replacement frequency and associated downtime.
How should you properly charge and maintain a 24V 60Ah LiFePO4 battery?
Charging should be done with a compatible LiFePO4 charger set to a maximum charge voltage around 29.2V and a current not exceeding 30-40A. Avoid deep discharges below 20V to protect battery health. LiFePO4 batteries require no watering or equalization. Store batteries in a cool, dry place between 18-28°C for best longevity. Regular monitoring of voltage and temperature with the BMS ensures safe operation.
What are the common applications of 24V 60Ah LiFePO4 forklift batteries?
Besides forklifts, these batteries are used in AGVs (Automated Guided Vehicles), electric pallet trucks, robots, DC power panels, golf carts, and other industrial electric vehicles. Their high energy density and reliability make them suitable for any application demanding stable, long-lasting, and safe power sources.
How does temperature impact the performance and lifespan of LiFePO4 batteries?
Extreme temperatures can affect battery efficiency and longevity. LiFePO4 batteries typically operate safely between -20°C and 60°C. Charging is recommended between 0°C and 45°C to avoid damage. High temperatures can accelerate aging, while very low temperatures reduce capacity temporarily. Maintaining batteries within recommended temperature ranges ensures optimal performance and extends cycle life.
What customization options exist for 24V 60Ah LiFePO4 batteries?
Manufacturers like LiFePO4-Battery-Factory offer customization in voltage, capacity, size, shape, terminal types, and communication protocols (RS485, CANBus). Custom housings (ABS, PVC, iron) and waterproof ratings can be tailored to specific forklift models or operational environments, allowing OEMs and B2B clients to optimize battery integration and performance.
How do you choose a reliable LiFePO4 battery manufacturer or supplier?
Select suppliers with proven experience, quality certifications (ISO, CE, UL), and strong after-sales support. Look for manufacturers like LiFePO4-Battery-Factory powered by Redway Power, known for custom solutions, industry expertise, and global B2B partnerships. Verify product warranties, testing standards, and customer reviews to ensure reliability and performance.
24V 60Ah LiFePO4 Forklift Battery Specification Overview
| Specification | Typical Value |
|---|---|
| Nominal Voltage | 25.6V |
| Rated Capacity | 60Ah |
| Energy | 1536 Wh |
| Max Charge Voltage | 29.2V |
| Max Continuous Discharge | 60A |
| Peak Discharge Current | 120A (1-3 seconds) |
| Cycle Life | 3500 – 6000 cycles |
| Weight | 14 – 21 kg |
| Operating Temp Range | -20°C to 60°C |
| Housing Material | ABS/PVC/Iron (custom) |
| BMS Functions | Overcharge, Over-discharge, Short circuit protection |
| Waterproof Rating | IP65 |
Lithium Battery Expert Views
“At LiFePO4-Battery-Factory, we emphasize that the 24V 60Ah LiFePO4 forklift battery is a game-changer for industrial material handling. Its chemistry delivers unmatched cycle life, safety, and energy density, reducing operational costs and downtime. Customization capabilities allow us to tailor batteries precisely to client needs, ensuring seamless integration and peak performance. We strongly recommend businesses transition from lead-acid to LiFePO4 technology for sustainable growth.”
Conclusion
The 24V 60Ah LiFePO4 forklift battery stands out as a superior power solution, combining long cycle life, fast charging, safety, and maintenance-free operation. Its stable voltage and high capacity ensure forklifts perform reliably and efficiently, while customization options and certifications guarantee adaptability and safety. Choosing a reputable manufacturer like LiFePO4-Battery-Factory ensures quality and support, making this battery the optimal choice for modern industrial applications.
FAQs
What is the nominal voltage of a 24V 60Ah LiFePO4 battery?
Typically 25.6V, designed to replace 24V lead-acid batteries.
How long does a 24V 60Ah LiFePO4 battery last?
Up to 6000 cycles or around 8-10 years under normal use.
Can I use a LiFePO4 battery in any forklift?
Check forklift specs for voltage compatibility; 24V is common for many models.
What safety certifications should I look for?
UL2580, CE, RoHS, UN38.3, and MSDS are important certifications.
Does LiFePO4 require maintenance?
No, these batteries are maintenance-free with no watering needed.
How fast can these batteries be charged?
They support fast charging, typically fully charged within 2-4 hours.
