Description
Overview
Introducing the 36V 250Ah LiFePO4 Forklift Battery, a high-performance energy solution designed for demanding material handling. Built with advanced lithium iron phosphate technology, this battery offers exceptional cycle life, rapid charging, and robust safety features. Ideal for OEM partners and wholesale buyers, it delivers reliable power for forklifts while minimizing maintenance and operational costs.
Key Features
- High Energy Output: 9 kWh capacity ensures extended runtime for intensive operations.
- Robust Discharge Capability: Sustains 250A continuous, peaks at 1000A for heavy loads.
- Extended Cycle Life: Over 4000 cycles at 80% DoD for long – term value.
- Advanced Safety: Integrated BMS protects against overcharge, overheating, and short circuits.
- Industrial Durability: IP65 – rated housing withstands dust, moisture, and extreme temperatures (-20¡ãC to 60¡ãC).
Product Description
The 36V 250Ah LiFePO4 Forklift Battery combines compact engineering with industrial – grade resilience. Its streamlined design (approx. 600 x 400 x 500 mm, 120 kg) fits seamlessly into forklift systems while providing 9 kWh of efficient power. Equipped with CAN – bus and RS485 connectivity, it enables real – time fleet management and performance tracking, ideal for large – scale operations.
Technical Specifications
- Voltage: 36V
- Capacity: 250Ah
- Energy: 9 kWh
- Continuous Discharge: 250A
- Peak Discharge: 1000A (5 seconds)
- Cycle Life: 4000+ cycles @ 80% DoD
- Charging Current: 200A max
- Dimensions: 600 x 400 x 500 mm
- Weight: 120 kg
- Protection Rating: IP65
Applications
- Warehouse forklifts (electric pallet jacks, reach trucks).
- Construction equipment and heavy – duty transporters.
- Automated guided vehicles (AGVs).
- Indoor/outdoor logistics fleets.
Why Choose Our Lithium Batteries?
- OEM/ODM Flexibility: Customize configurations, connectors, and communication protocols to match your equipment.
- Bulk Pricing Advantages: Competitive rates for high – volume orders with dedicated support.
- Certified Safety: Complies with global standards (UN38.3, CE, RoHS).
- Eco – Conscious Design: Non – toxic LiFePO4 chemistry supports sustainability goals.
As a leading lithium battery manufacturer, we specialize in delivering tailored solutions for OEMs and wholesalers. The 36V 250Ah LiFePO4 Forklift Battery exemplifies our commitment to innovation, durability, and cost – efficiency. Contact us to discuss bulk orders or customized designs for your material handling needs.
How Does a 36V 250Ah LiFePO4 Forklift Battery Improve Industrial Operations?
A 36V 250Ah LiFePO4 forklift battery delivers reliable, high-capacity energy with a nominal voltage of 38.4V and capacity around 240-250Ah, providing forklifts with 6 to 10 hours of efficient operation. Its LiFePO4 chemistry ensures superior safety, longer cycle life, rapid charging, and durability compared to lead-acid batteries, making it ideal for demanding industrial environments.
What are the key specifications of a 36V 250Ah LiFePO4 forklift battery?
The 36V 250Ah LiFePO4 forklift battery typically has a nominal voltage of 38.4V and an energy capacity of approximately 9.2 kWh. Its dimensions are around 870 x 400 x 430 mm, with a weight near 250 kg. It supports a continuous discharge current of 240A and a peak discharge current of 720A for short bursts (3 seconds). The battery casing is metal with an IP65 rating, providing dust and water resistance. Communication options include RS485, CAN bus, and 4G connectivity for real-time monitoring. The integrated Battery Management System (BMS) ensures safety and optimal performance.
How long can a 36V 250Ah LiFePO4 battery power a forklift?
Depending on load and usage, this battery can power a forklift for approximately 6 to 10 hours. For example, at a continuous current draw of 40A, the battery provides about 6.25 hours of operation (250Ah ÷ 40A). Runtime varies with forklift load, duty cycle, and environmental conditions. LiFePO4 batteries maintain high energy efficiency, around 95%, extending usable runtime compared to lead-acid batteries.
What advantages do LiFePO4 batteries offer over traditional lead-acid batteries?
LiFePO4 batteries feature higher energy density, longer cycle life (up to 4000 cycles at 80% depth of discharge), faster charging, and superior thermal stability. They are safer, with minimal risk of thermal runaway or fire. These batteries are lighter, maintenance-free, and provide consistent voltage output throughout discharge, improving forklift performance and reducing downtime.
How does the Battery Management System (BMS) improve forklift battery safety and performance?
The BMS monitors voltage, current, temperature, and state of charge, protecting the battery from overcharge, over-discharge, overheating, and short circuits. It balances individual cell voltages to extend battery life and triggers alarms or shutdowns if unsafe conditions occur. This ensures reliable operation and maximizes forklift uptime.
What are the optimal charging and discharging parameters for these batteries?
Charging is recommended between 0°C and 55°C with a maximum charge current of 140-240A. Discharging is effective from -20°C to 60°C, supporting continuous discharge currents of 240A and peak currents of up to 720A for short bursts. Adhering to these parameters maximizes battery lifespan and performance.
How long is the typical lifespan and cycle life of a 36V 250Ah LiFePO4 forklift battery?
These batteries typically offer over 4000 cycles at 80% depth of discharge, translating to about 5 to 7 years of industrial use. This far exceeds the 1000-1500 cycles typical of lead-acid batteries, reducing replacement frequency and total cost of ownership.
What environmental conditions can a 36V 250Ah LiFePO4 battery withstand?
Designed for industrial use, these batteries operate reliably in temperatures from -20°C to 60°C and feature an IP65-rated metal enclosure that protects against dust and water ingress. This rugged design ensures consistent performance in warehouses, factories, and outdoor environments.
How does the IP65 rating enhance the durability of forklift batteries?
An IP65 rating guarantees the battery enclosure is dust-tight and protected against water jets from any direction. This prevents contaminants and moisture from damaging internal components, extending battery life and maintaining safety in harsh industrial settings.
What communication protocols are integrated into these batteries for monitoring?
These batteries support RS485, CAN bus, and optional 4G/LTE communication protocols. This enables real-time monitoring of voltage, current, temperature, and state of charge, facilitating remote diagnostics and integration with forklift telematics systems.
How can telematics and real-time monitoring optimize forklift battery usage?
Telematics systems track battery parameters in real time, alerting operators to abnormal conditions such as sudden current spikes or temperature fluctuations. This proactive monitoring reduces unexpected downtime, optimizes charging schedules, and extends battery life, improving overall fleet efficiency.
Chart 1: Battery Cycle Life and Runtime Comparison
| Battery Type | Cycle Life (Cycles) | Typical Runtime (Hours) | Weight (kg) | Energy Density (kWh) |
|---|---|---|---|---|
| LiFePO4 36V 250Ah | 4000+ | 6 – 10 | ~250 | 9.2 |
| Lead-Acid 36V 250Ah | 1000 – 1500 | 4 – 6 | ~350+ | ~7 |
Chart 2: Operating Temperature Range and IP Rating Benefits
| Feature | Specification | Benefit |
|---|---|---|
| Operating Temp. | -20°C to 60°C | Reliable in diverse climates |
| IP Rating | IP65 | Dust and water resistant |
Lithium Battery Expert Views
“At LiFePO4-Battery-Factory, the 36V 250Ah LiFePO4 forklift battery exemplifies the pinnacle of industrial power technology. Its extended cycle life, robust BMS, and rugged IP65 design ensure forklifts operate with unmatched reliability and safety. We are committed to delivering tailored, high-quality batteries that empower businesses to enhance productivity and reduce operational costs,” states an expert from LiFePO4-Battery-Factory.
Conclusion
The 36V 250Ah LiFePO4 forklift battery is a high-performance, safe, and durable energy solution that significantly outperforms traditional lead-acid batteries. Its advanced BMS, robust IP65-rated construction, and smart communication features make it ideal for demanding industrial applications. Choosing this battery from trusted suppliers like LiFePO4-Battery-Factory guarantees long-term reliability, enhanced forklift efficiency, and optimized operational costs.
FAQs
Q1: How long does a 36V 250Ah LiFePO4 forklift battery last per charge?
Typically, 6 to 10 hours depending on load and operating conditions.
Q2: What is the cycle life of a 36V 250Ah LiFePO4 battery?
Over 4000 cycles at 80% depth of discharge, far exceeding lead-acid batteries.
Q3: Can these batteries operate in extreme temperatures?
Yes, they perform efficiently between -20°C and 60°C.
Q4: What safety features do these batteries have?
They include an advanced BMS and an IP65-rated metal casing for protection.
Q5: How does communication capability benefit battery users?
It enables real-time monitoring and remote management, optimizing performance and maintenance.
