Description
Overview
The 51.2V 210Ah Lithium Iron Phosphate (LiFePO4) Battery is a high-capacity energy storage solution tailored for industrial, commercial, and renewable energy applications. With advanced BMS protection and natural cooling, this battery delivers reliable and efficient power for large-scale systems.
Key Features
- Extended Lifespan: Over 4000 cycles at 80% DOD, providing long-term value.
- Powerful Output: Maximum continuous charge and discharge currents of 210A, with a peak discharge current of 420A (for 30 seconds), supporting demanding applications.
- Compact & Robust Design: Weighing approximately 200 kg and with dimensions of 949x374x550 mm, this battery is designed for large-scale energy storage systems.
- Advanced Safety Features: Smart BMS protects against overcharging, overdischarging, overcurrent, overheating, and short circuits.
- Wide Temperature Range: Operates in temperatures from -20°C to 60°C, suitable for extreme environments.
- Global Communication Support: Compatible with RS485, CAN-bus, and 4G communication systems for seamless integration into monitoring and control systems.
Product Description
- High Energy Density: With a nominal energy of 10.75kWh, this LiFePO4 battery delivers consistent and reliable power for industrial, commercial, and renewable energy applications.
- Low Self-Discharge & Long Cycle Life: Retains charge for long periods, requiring minimal maintenance, and is built to last for over 4000 cycles at 80% DOD.
- Scalable Configuration: Can be used in large arrays for extensive energy storage requirements.
- Durable Construction: The metal battery shell offers durability and protection, making it suitable for both indoor and outdoor installations.
- Smart BMS Protection: The advanced BMS continuously monitors system parameters, ensuring optimal performance and safety.
- Certifications & Compliance: Meets industry standards and is ready for global distribution with IP65 rating and 5-year warranty.
This 51.2V 210Ah LiFePO4 battery is engineered to provide reliable, high-capacity energy storage, ideal for large-scale energy systems that require safety, durability, and long-term performance. Contact us for custom solutions or bulk orders today.
How Does a 48V 200Ah LiFePO4 Forklift Battery Improve Industrial Operations?
A 48V 200Ah LiFePO4 forklift battery delivers approximately 9.6 to 10.75 kWh of energy with over 4,000 charge cycles, providing longer lifespan, faster charging, and enhanced safety compared to lead-acid batteries. Its integrated Battery Management System (BMS) ensures optimal performance and protection, making it ideal for demanding industrial forklift applications. This battery reduces downtime and total cost of ownership while boosting operational efficiency.
What are the key specifications of a 48V 200Ah LiFePO4 forklift battery?
A 48V 200Ah LiFePO4 forklift battery typically offers a nominal voltage of around 51.2V and a capacity near 200Ah, delivering about 9.6 to 10.75 kWh of usable energy. It supports continuous discharge currents of approximately 210A and peak discharges up to 420A for short bursts. These batteries feature a robust metal housing with IP65 rating for dust and water resistance and weigh roughly 200 kg. Their cycle life exceeds 4,000 cycles at 80% Depth of Discharge (DoD), significantly outlasting lead-acid counterparts. Advanced Battery Management Systems (BMS) monitor voltage, temperature, and current to prevent overcharge, overdischarge, and short circuits, ensuring safety and reliability.
How does LiFePO4 chemistry enhance forklift battery performance?
LiFePO4 (Lithium Iron Phosphate) chemistry provides superior thermal stability, higher energy density, and longer lifespan compared to traditional lead-acid batteries. This chemistry allows for faster charging—typically 2 to 3 hours versus 8+ hours for lead-acid—enabling opportunity charging during breaks and reducing downtime. LiFePO4 batteries maintain consistent power output even under heavy loads and extreme temperatures (-20°C to 60°C), improving forklift runtime by up to 30%. Their lightweight design increases payload capacity and reduces wear on tires and drivetrain components.
Why choose LiFePO4 batteries over traditional lead-acid batteries for forklifts?
LiFePO4 batteries outperform lead-acid batteries by offering:
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Five times longer lifespan (3,000-5,000 cycles vs. 500-1,000 cycles)
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Zero maintenance (no watering or equalizing required)
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Faster charging and opportunity charging capability
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Higher energy efficiency with less energy loss during charge/discharge
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Safer operation with no acid leaks or toxic fumes
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Lower total cost of ownership due to durability and reduced downtime.
How long is the typical lifespan of a 48V 200Ah LiFePO4 forklift battery?
The typical lifespan ranges between 8 to 10 years, delivering over 4,000 full charge-discharge cycles at 80% DoD. Proper use, including avoiding deep discharges and extreme temperatures, helps maintain 80% capacity throughout the battery’s life. This longevity drastically reduces replacement frequency and operational interruptions.
What safety features are built into LiFePO4 forklift batteries?
LiFePO4 forklift batteries incorporate advanced Battery Management Systems (BMS) that continuously monitor state of charge (SOC), temperature, voltage, and current. They provide protections against overcharge, overdischarge, overcurrent, short circuits, and overheating. The IP65-rated metal casing offers dust and water resistance, and thermal management via natural cooling enhances safety during high-load or fast-charging scenarios.
How does the Battery Management System (BMS) protect and optimize the battery?
The BMS is a critical component that balances cell voltages, monitors temperature and current, and prevents unsafe operating conditions. It ensures each cell operates within safe limits, prolongs battery life by avoiding overcharge or deep discharge, and provides real-time diagnostics via communication protocols such as RS485, CAN-bus, or 4G. This intelligent system maximizes performance, safety, and reliability in industrial environments.
What are the charging requirements and typical charging times for these batteries?
48V 200Ah LiFePO4 batteries generally require chargers delivering up to 210A continuous current, with full charging times between 2 to 3 hours depending on charger capacity. They support opportunity charging, allowing partial charges during short breaks without damaging the battery. Charging must be done with compatible LiFePO4 chargers to avoid damage and ensure safety.
How do temperature variations impact LiFePO4 forklift battery performance and safety?
LiFePO4 batteries operate efficiently across a wide temperature range (-20°C to 60°C). However, extreme cold can reduce available capacity temporarily, while excessive heat may accelerate aging if not properly managed. The integrated BMS monitors temperature to prevent overheating, and the IP65-rated enclosure protects against environmental factors, ensuring consistent performance and safety in diverse industrial conditions.
What certifications should buyers look for when purchasing lithium forklift batteries?
Key certifications include UL 1973 and UL 2580 for safety standards, UN38.3 for transportation compliance, CE marking for European conformity, RoHS for environmental standards, and ISO 9001 for quality management. These certifications guarantee that batteries meet global safety, quality, and environmental regulations essential for wholesale and OEM purchases.
How can buyers select a reliable supplier or manufacturer for LiFePO4 forklift batteries?
Buyers should prioritize suppliers with:
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Over 5 years of manufacturing experience in lithium batteries
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Comprehensive certification portfolios and third-party test reports
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Proven OEM/ODM capabilities with customizable solutions
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Minimum 3 to 5-year warranties and strong after-sales support
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Transparent communication and global shipping options
LiFePO4-Battery-Factory, powered by Redway Power, exemplifies these qualities, offering tailored, high-quality forklift battery solutions worldwide.
What are the primary applications of 48V 200Ah LiFePO4 batteries beyond forklifts?
Besides forklifts, these batteries are widely used in:
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Renewable energy storage systems (solar and wind)
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Telecom backup power and UPS systems
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Electric golf carts and utility vehicles
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Off-grid and emergency power supplies
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Industrial automation and material handling equipment
Their scalability and reliability make them versatile for various high-demand energy storage needs.
48V 200Ah LiFePO4 Forklift Battery Specifications and Performance Comparison Chart
| Specification | 48V 200Ah LiFePO4 Battery | Lead-Acid Battery Equivalent |
|---|---|---|
| Nominal Voltage | 51.2 V | 48 V |
| Capacity | 200 Ah | 200 Ah |
| Energy Capacity | ~10 kWh | ~9.6 kWh |
| Cycle Life (80% DoD) | >4,000 cycles | 500-1,000 cycles |
| Charging Time | 2-3 hours | 8+ hours |
| Weight | ~200 kg | ~300 kg |
| Maintenance | None | Regular watering/equalizing |
| Operating Temperature Range | -20°C to 60°C | 0°C to 40°C |
| Safety | Advanced BMS, IP65 | Acid leakage risk |
Battery Management System (BMS) Functions and Benefits Chart
| BMS Function | Description | Benefit |
|---|---|---|
| Cell Voltage Balancing | Equalizes voltage across cells | Prolongs battery life |
| Temperature Monitoring | Detects overheating | Prevents thermal runaway |
| Overcharge/Overdischarge Protection | Stops charging/discharging outside safe limits | Ensures safety and reliability |
| Communication Protocols | RS485, CAN-bus, 4G for real-time data | Enables remote monitoring |
| Short Circuit Protection | Detects and interrupts short circuits | Prevents damage and hazards |
Lithium Battery Expert Views
“At LiFePO4-Battery-Factory, we emphasize that the integration of advanced BMS technology with robust LiFePO4 chemistry is the cornerstone of reliable forklift battery performance. Our 48V 200Ah batteries deliver not only extended operational hours but also unparalleled safety and lifecycle benefits, reducing total cost of ownership significantly. For OEMs and industrial users, choosing a battery partner with proven customization and quality assurance capabilities, like LiFePO4-Battery-Factory, ensures seamless integration and long-term success.”
Conclusion
The 48V 200Ah LiFePO4 forklift battery represents a transformative leap in industrial power solutions, combining high energy density, rapid charging, and exceptional longevity with advanced safety features. Its superior performance compared to lead-acid batteries translates into increased forklift uptime, reduced maintenance, and lower operational costs. Buyers should seek certified, experienced manufacturers like LiFePO4-Battery-Factory to secure reliable, customizable battery systems that meet evolving industrial demands. As industries push toward electrification and efficiency, LiFePO4 technology stands at the forefront of powering the future of material handling.
FAQs
Q: Can 48V 200Ah LiFePO4 batteries be used in all forklift models?
A: Yes, many models support LiFePO4 batteries, but compatibility should be confirmed with OEM specifications and supplier customization options.
Q: How often should these batteries be charged?
A: They can be opportunity charged multiple times daily without damage, enabling flexible operation schedules.
Q: Are LiFePO4 batteries safe in extreme temperatures?
A: Yes, with integrated BMS and IP65 protection, they operate safely from -20°C to 60°C.
Q: What warranty is typical for these batteries?
A: Most suppliers, including LiFePO4-Battery-Factory, offer 3 to 5 years warranty covering defects and performance.
Q: How does the cost compare to lead-acid batteries?
A: Initial cost is higher, but lifecycle cost is lower due to longer lifespan, less maintenance, and energy efficiency.
