Description
Overview
The 48V 300Ah LiFePO4 Forklift Battery is a premium lithium battery solution engineered for industrial efficiency. As a leading lithium battery manufacturer, we deliver unmatched reliability and customization for OEM partners and wholesale buyers seeking high-performance energy storage for material handling equipment.
Key Features
- Industrial-Grade Power: Delivers 26.64 kWh energy output for extended shifts, ideal for heavy-load forklifts in warehouses and logistics hubs.
- Rapid Charge Efficiency: Achieves 100% charge in under 2 hours, minimizing downtime and maximizing productivity.
- Adaptive Thermal Design: Built-in temperature management ensures stable operation in -20¡ãC to 60¡ãC environments.
- Modular Scalability: Stackable design allows capacity expansion to meet custom OEM requirements.
Product Description
As a trusted lithium battery manufacturer, we specialize in crafting the 48V 300Ah LiFePO4 Forklift Battery for OEM partners requiring robust, scalable solutions. Its high-density LiFePO4 cells provide 4000+ cycles at 80% DOD, coupled with IP67-rated durability against dust, vibrations, and moisture. The integrated smart BMS enables remote diagnostics via CAN-bus, empowering fleet managers with real-time data analytics.
Application Scenarios
Optimized for cold storage facilities, ports, and automated production lines, this lithium battery maintains peak performance in temperature-controlled or humid environments. Its zero-maintenance design reduces operational costs compared to lead-acid alternatives.
Technical Specifications
- Nominal Voltage: 48V
- Capacity: 300Ah
- Cycle Life: >4000 cycles @ 80% DOD
- Max Discharge: 500A continuous / 800A peak
- Protection Rating: IP67
- Communication: RS485, CAN-bus
Customization & Support
Our lithium battery solutions support OEM/ODM projects with flexible terminal configurations, custom BMS programming, and branding options. Dedicated engineering teams ensure seamless integration with AGVs, pallet jacks, and other automated systems.
Procurement Options
Wholesale buyers benefit from bulk pricing, EXW/FOB/CIF terms, and rapid lead times. All batteries include a 5-year performance warranty and 24/7 technical support, reinforcing our commitment as a global lithium battery manufacturer for industrial applications.
A 48V 300Ah LiFePO4 forklift battery delivers approximately 15.36 kWh of energy with over 4,000 charge cycles, offering faster charging, longer lifespan, and superior safety compared to lead-acid batteries. Its integrated Battery Management System (BMS) ensures optimal performance and protection, reducing forklift downtime and operational costs while boosting productivity in demanding industrial environments.
What are the key specifications of a 48V 300Ah LiFePO4 forklift battery?
A 48V 300Ah LiFePO4 forklift battery typically provides a nominal voltage of about 51.2V and a capacity of 300Ah, equating to roughly 15.36 kWh of usable energy. It supports continuous discharge currents around 315A with peak bursts up to 630A. The battery casing is usually IP65 rated for dust and water resistance, weighing approximately 300 kg. It offers a cycle life exceeding 4,000 cycles at 80% Depth of Discharge (DoD), significantly surpassing lead-acid batteries. Advanced Battery Management Systems (BMS) continuously monitor and regulate voltage, temperature, and current to ensure safe and reliable operation.
How does LiFePO4 chemistry improve forklift battery performance?
LiFePO4 chemistry provides high thermal stability, excellent energy density, and a long lifespan. These batteries charge rapidly—typically within 2 to 3 hours—allowing opportunity charging during breaks and minimizing downtime. They maintain consistent power output even under heavy loads and extreme temperatures (-20°C to 60°C), enhancing forklift runtime by up to 30%. The lighter weight compared to lead-acid batteries improves forklift maneuverability and reduces wear on mechanical components.
Why is a 48V 300Ah LiFePO4 battery better than lead-acid for forklifts?
Compared to lead-acid batteries, 48V 300Ah LiFePO4 batteries offer:
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Over three to five times longer lifespan (4,000+ cycles vs. 1,000-1,500 cycles)
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Zero maintenance requirements—no watering or equalizing needed
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Faster charging and support for opportunity charging
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Higher energy efficiency (~95%) with less energy loss
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Enhanced safety with no acid leaks or toxic fumes
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Lower total cost of ownership due to durability and reduced downtime
How long does a 48V 300Ah LiFePO4 forklift battery typically last?
These batteries generally last between 8 to 10 years, delivering more than 4,000 full charge-discharge cycles at 80% DoD. Proper usage, including avoiding deep discharges and extreme temperatures, helps maintain battery capacity above 80% throughout its lifespan, significantly reducing replacement frequency and operational interruptions.
What safety features are integrated into LiFePO4 forklift batteries?
LiFePO4 forklift batteries incorporate advanced Battery Management Systems (BMS) that monitor state of charge (SOC), temperature, voltage, and current. They protect against overcharge, overdischarge, overcurrent, short circuits, and overheating. The IP65-rated metal enclosure provides dust and water resistance, while thermal management systems prevent overheating during fast charging or heavy use.
How does the Battery Management System (BMS) protect and optimize the battery?
The BMS balances cell voltages, monitors temperature and current, and prevents unsafe operating conditions. It ensures each cell operates within safe limits, prolongs battery life by avoiding overcharge and deep discharge, and provides real-time diagnostics via communication protocols like RS485, CAN-bus, or 4G. This intelligent system maximizes performance, safety, and reliability in industrial settings.
What are the charging requirements and typical charging times for these batteries?
48V 300Ah LiFePO4 batteries typically require chargers capable of delivering up to 315A continuous current, with full charge times ranging from 2 to 3 hours depending on charger capacity. They support opportunity charging, allowing partial charges during short breaks without battery degradation. Using compatible LiFePO4 chargers is essential for safety and battery longevity.
How do temperature and environmental conditions affect LiFePO4 forklift batteries?
LiFePO4 batteries operate efficiently across a broad temperature range (-20°C to 60°C). Extreme cold may temporarily reduce capacity, while excessive heat can accelerate aging if not managed properly. The integrated BMS monitors temperature to prevent overheating, and the IP65-rated enclosure protects against dust and moisture, ensuring consistent performance and safety in diverse industrial environments.
What maintenance is required for 48V 300Ah LiFePO4 forklift batteries?
LiFePO4 batteries require minimal maintenance compared to lead-acid batteries. They do not need watering, equalization charges, or frequent cleaning. Regular inspection of terminals and connections is recommended, but overall, maintenance is significantly reduced, lowering operational costs and downtime.
What certifications should buyers look for when purchasing lithium forklift batteries?
Buyers should look for certifications such as UL 1973, UL 2580 for safety, UN38.3 for transportation compliance, CE marking for European standards, RoHS for environmental safety, and ISO 9001 for quality management. These certifications ensure batteries meet global safety, quality, and environmental requirements.
How can buyers choose a reliable supplier or manufacturer for LiFePO4 forklift batteries?
Buyers should select suppliers with:
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Extensive manufacturing experience and proven track records
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Comprehensive certifications and third-party testing
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OEM/ODM customization capabilities
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Robust warranties (3-5 years) and strong after-sales support
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Transparent communication and global shipping options
LiFePO4-Battery-Factory, powered by Redway Power, exemplifies these qualities, providing high-quality, customizable forklift battery solutions worldwide.
What environmental benefits do LiFePO4 batteries offer compared to lead-acid?
LiFePO4 batteries are free from hazardous materials like lead and acid, making them more environmentally friendly. They facilitate easier recycling and disposal, reduce harmful emissions, and align with sustainable industrial practices. Their longer lifespan also reduces waste and resource consumption over time.
48V 300Ah LiFePO4 Forklift Battery Specifications and Performance Comparison Chart
| Specification | 48V 300Ah LiFePO4 Battery | Lead-Acid Battery Equivalent |
|---|---|---|
| Nominal Voltage | 51.2 V | 48 V |
| Capacity | 300 Ah | 300 Ah |
| Energy Capacity | ~15.36 kWh | ~14.4 kWh |
| Cycle Life (80% DoD) | >4,000 cycles | 1,000-1,500 cycles |
| Charging Time | 2-3 hours | 8+ hours |
| Weight | ~300 kg | ~450 kg |
| Maintenance | Minimal | Regular watering/equalizing |
| Operating Temperature Range | -20°C to 60°C | 0°C to 40°C |
| Safety | Advanced BMS, IP65 | Acid leakage risk |
Battery Management System (BMS) Functions and Benefits Chart
| BMS Function | Description | Benefit |
|---|---|---|
| Cell Voltage Balancing | Equalizes voltage across cells | Prolongs battery life |
| Temperature Monitoring | Detects overheating | Prevents thermal runaway |
| Overcharge/Overdischarge Protection | Stops charging/discharging outside safe limits | Ensures safety and reliability |
| Communication Protocols | RS485, CAN-bus, 4G for real-time data | Enables remote monitoring |
| Short Circuit Protection | Detects and interrupts short circuits | Prevents damage and hazards |
Lithium Battery Expert Views
“At LiFePO4-Battery-Factory, we recognize that the 48V 300Ah LiFePO4 forklift battery is a game changer for industrial operations, delivering unmatched longevity, rapid charging, and robust safety features. Our commitment to quality and customization ensures clients receive tailored solutions that reduce downtime and total cost of ownership. Partnering with LiFePO4-Battery-Factory means gaining a competitive edge through reliable, high-performance energy storage.” — Senior Engineer, LiFePO4-Battery-Factory
Conclusion
The 48V 300Ah LiFePO4 forklift battery offers a remarkable blend of high energy capacity, rapid charging, extended lifespan, and superior safety, making it an ideal choice for modern industrial forklifts. Its advantages over traditional lead-acid batteries translate into increased productivity, lower maintenance, and reduced total cost of ownership. Selecting a certified, experienced supplier like LiFePO4-Battery-Factory ensures access to quality, customizable battery solutions that meet evolving operational demands and sustainability goals.
FAQs
Can 48V 300Ah LiFePO4 batteries be used in all forklift models?
Yes, many forklift models support LiFePO4 batteries, but compatibility should be confirmed with OEM specifications and supplier customization.
How often can these batteries be charged?
They support opportunity charging multiple times daily without damage, enabling flexible operation schedules.
Are LiFePO4 batteries safe in extreme temperatures?
Yes, with integrated BMS and IP65 protection, they operate safely from -20°C to 60°C.
What warranty is typical for these batteries?
Most suppliers, including LiFePO4-Battery-Factory, offer 3 to 5 years warranty covering defects and performance.
How does the cost compare to lead-acid batteries?
While initial cost is higher, lifecycle cost is lower due to longer lifespan, less maintenance, and higher energy efficiency.
