Description
Product Overview
The 48V 450Ah LiFePO4 Forklift Battery delivers reliable, high-performance power for demanding material handling applications. Designed for OEM partners and wholesale buyers, this lithium battery combines durability, efficiency, and extended cycle life, making it an ideal upgrade from traditional lead – acid solutions in industrial environments.
Key Features
- Superior Power Output: A 21.6 kWh energy capacity ensures uninterrupted operation for heavy – duty forklifts, even during prolonged shifts.
- Industrial – Grade Protection: IP65 – rated metal housing resists dust, moisture, and mechanical stress, ideal for rugged warehouses or outdoor use.
- Smart Safety Management: Integrated BMS prevents overvoltage, overheating, and short circuits, enhancing operational safety and battery longevity.
- Cost – Effective Lifespan: Exceeds 3,000 cycles at 80% DoD, reducing downtime and replacement costs by up to 50% compared to lead – acid alternatives.
- Global Logistics Support: Flexible FOB, EXW, or CIF terms with expedited air, sea, or land freight options.
Product Description
As a leading lithium battery manufacturer, we engineered the 48V 450Ah LiFePO4 Forklift Battery to meet the rigorous demands of modern logistics. Its compact design (646 x 197 x 574 mm) and 200 kg weight ensure compatibility with most forklift models while maximizing energy density. The LiFePO4 chemistry operates efficiently in temperatures from – 20¡ãC to 60¡ãC, supporting diverse climates without performance loss.
With a rapid 200A charge rate and 1200A peak discharge capability, this battery excels in high – intensity applications. The natural cooling system eliminates external cooling needs, streamlining integration for OEM partners. Its eco – friendly construction aligns with sustainability goals, while the extended lifespan ensures a lower total cost of ownership.
Customization & Support
Tailor the 48V 450Ah LiFePO4 Forklift Battery to your OEM specifications, including BMS configurations, terminal types, or communication protocols. Our manufacturer team provides end – to – end support, from design to delivery, ensuring seamless compatibility with your equipment. Backed by a 5 – year warranty and 24/7 technical assistance, we prioritize reliability at every stage.
Why Choose Us?
As a trusted lithium battery manufacturer, we specialize in scalable solutions for OEM and wholesale clients. Our vertically integrated production ensures strict quality control, while competitive pricing and fast turnaround times empower your supply chain. Partner with us to elevate your forklift fleet¡¯s efficiency with cutting – edge LiFePO4 technology.
Why Choose the 48V 450Ah LiFePO4 Forklift Battery for Industrial Use?
The 48V 450Ah LiFePO4 forklift battery offers high energy capacity, long cycle life, and advanced safety features, making it ideal for heavy-duty forklift applications. Its lightweight design, fast charging, and maintenance-free operation enhance forklift efficiency and reduce downtime, providing a superior alternative to traditional lead-acid batteries in industrial settings.
What are the detailed technical specifications of a 48V 450Ah LiFePO4 forklift battery?
A typical 48V 450Ah LiFePO4 forklift battery has a nominal voltage of 51.2V and a capacity of 450-460Ah, delivering approximately 23.3 to 23.5 kWh of energy. It supports continuous discharge currents around 200-300A and peak discharge currents up to 1000A for short bursts. The battery weighs approximately 190-750 kg depending on design and has dimensions typically near 815 x 740 x 450 mm. It features a robust metal shell with IP54 to IP67 protection ratings and includes an advanced Battery Management System (BMS) with RS485, CAN-bus, and 4G communication options for real-time monitoring.
How does a 48V 450Ah LiFePO4 battery enhance forklift performance and efficiency?
This battery delivers stable voltage and high current, ensuring forklifts maintain consistent speed and lifting power throughout operations. Its high energy density reduces weight compared to lead-acid batteries, improving maneuverability and energy efficiency. Fast charging capabilities reduce downtime, allowing forklifts to operate longer with minimal interruptions.
What are the primary benefits of using 48V 450Ah LiFePO4 batteries in forklifts?
Key benefits include:
-
Extended operational runtime due to high capacity
-
Long cycle life exceeding 4000 to 6000 cycles at 80% depth of discharge
-
Maintenance-free operation with no watering or equalization required
-
Enhanced safety with integrated BMS protecting against overcharge, over-discharge, and short circuits
-
Durable construction with water and dust resistance
-
Environmentally friendly chemistry without toxic lead or acid
-
Fast charging reducing operational downtime
These advantages translate into lower total cost of ownership and improved productivity.
How does the Battery Management System (BMS) improve safety and reliability?
The BMS continuously monitors voltage, current, temperature, and state of charge to protect the battery from overcharge, deep discharge, short circuits, and overheating. It balances cells to ensure uniform performance and prolong battery life. Communication features enable remote monitoring and diagnostics, providing real-time data for safe and efficient operation.
What is the expected lifespan and cycle life of a 48V 450Ah LiFePO4 battery?
With proper use, these batteries typically offer over 4000 to 6000 full charge-discharge cycles at 80% depth of discharge, equating to 8-10 years or more of service life. This longevity far exceeds that of traditional lead-acid batteries, reducing replacement frequency and downtime.
How should you properly charge and maintain a 48V 450Ah LiFePO4 battery?
Charging should be performed with a compatible LiFePO4 charger set to a maximum charge voltage of about 58.4V and a recommended charge current of 0.5C (around 225A). Avoid deep discharges below 40V to protect battery health. Maintenance is minimal; no watering or equalization is needed. Store batteries in a cool, dry environment between 18°C and 28°C when idle. Regular BMS monitoring helps detect issues early.
What are the common industrial applications for 48V 450Ah LiFePO4 forklift batteries?
These batteries are used in electric forklifts, automated guided vehicles (AGVs), robotic material handling, and pallet trucks across warehouses, manufacturing plants, and logistics centers. Their high capacity and reliability make them suitable for continuous, demanding operations.
How does temperature impact the performance and safety of 48V 450Ah LiFePO4 batteries?
LiFePO4 batteries operate optimally between -20°C and 60°C. Charging is recommended between 0°C and 55°C to avoid damage. Extreme cold temporarily reduces capacity, while excessive heat accelerates aging and risks thermal stress. Proper temperature management ensures safety and maximizes battery lifespan.
What customization options exist for 48V 450Ah LiFePO4 batteries?
Manufacturers like LiFePO4-Battery-Factory offer customization in voltage, capacity, dimensions, terminal types, and communication protocols such as CANBus, RS485, and 4G. Housing materials and waterproof ratings can be tailored to specific forklift models and environments, ensuring seamless integration and optimal performance.
How do 48V 450Ah LiFePO4 batteries compare to traditional lead-acid batteries?
| Feature | LiFePO4 Battery | Lead-Acid Battery |
|---|---|---|
| Cycle Life | 4000-6000 cycles | 300-500 cycles |
| Weight | Lighter (approx. 1/3) | Heavier |
| Charging Time | Fast (1-2 hours) | Slow (8+ hours) |
| Maintenance | None | Regular watering |
| Safety | High, with BMS | Lower, acid risk |
| Environmental Impact | Non-toxic, recyclable | Toxic lead and acid |
LiFePO4 batteries reduce downtime, maintenance costs, and environmental hazards.
How do you choose a reliable manufacturer or supplier for 48V 450Ah LiFePO4 batteries?
Choose suppliers with proven experience, quality certifications (ISO, CE, UL), and strong after-sales support. LiFePO4-Battery-Factory, powered by Redway Power, is a leading manufacturer known for custom solutions, advanced BMS technology, and global B2B partnerships. Verify warranty terms, testing standards, and customer feedback before purchase.
48V 450Ah LiFePO4 Forklift Battery Specification Overview
| Specification | Typical Value |
|---|---|
| Nominal Voltage | 51.2V |
| Rated Capacity | 450-460Ah |
| Energy | 23.3-23.5 kWh |
| Max Charge Voltage | 58.4V |
| Max Continuous Discharge | 200-300A |
| Peak Discharge Current | Up to 1000A (short bursts) |
| Cycle Life | 4000-6000 cycles |
| Weight | 190-750 kg |
| Dimensions (LxWxH) | ~815 x 740 x 450 mm |
| Housing Material | Metal enclosure |
| BMS Features | Overcharge, Over-discharge, Short circuit, Temperature protection, Cell balancing |
| Waterproof Rating | IP54 – IP67 |
Lithium Battery Expert Views
“At LiFePO4-Battery-Factory, we pride ourselves on delivering the 48V 450Ah LiFePO4 forklift battery as a pinnacle of industrial power solutions. Its exceptional cycle life, robust safety features, and customizable design meet the rigorous demands of modern material handling. We encourage businesses to embrace LiFePO4 technology to enhance efficiency, safety, and sustainability.” — Expert from LiFePO4-Battery-Factory
Conclusion
The 48V 450Ah LiFePO4 forklift battery offers a powerful, safe, and maintenance-free energy solution tailored for demanding industrial forklift applications. Its high capacity, long cycle life, and advanced BMS technology ensure reliable, efficient operation, reducing total cost of ownership. Partnering with trusted manufacturers like LiFePO4-Battery-Factory guarantees quality, customization, and expert support for optimal fleet performance.
FAQs
What is the nominal voltage of a 48V 450Ah LiFePO4 battery?
Typically 51.2V, designed to replace 48V lead-acid batteries.
How long does a 48V 450Ah LiFePO4 battery last?
It offers 4000-6000 charge cycles, equating to 8-10 years or more.
Can these batteries be fast charged?
Yes, they support fast charging with appropriate chargers.
What safety features are included?
Integrated BMS protects against overcharge, over-discharge, short circuits, and overheating.
Is maintenance required?
No, LiFePO4 batteries are maintenance-free with no watering needed.
How does temperature affect performance?
Optimal operation is between -20°C and 60°C; extremes can reduce efficiency or lifespan.
