Description
Overview
The 48V 460Ah LiFePO4 Forklift Battery is a cutting-edge power solution engineered for industrial efficiency. Designed by a leading lithium battery manufacturer, it combines high capacity, durability, and smart technology to meet OEM and wholesale demands. Ideal for heavy-duty forklifts, it ensures extended runtime, safety, and cost savings over traditional alternatives.
Key Features
- Unmatched Capacity: Delivers 460Ah (23.55 kWh) for prolonged operation, reducing downtime during critical shifts.
- Extended Lifespan: Over 6,000 cycles at 80% DOD, outperforming lead-acid batteries by 3x.
- High-Power Output: Sustains 400A continuous discharge with 900A peak capacity for demanding tasks.
- Rugged Design: IP67-rated metal casing resists dust, water, and impacts in harsh warehouse environments.
- Smart BMS Integration: Monitors voltage, temperature, and current to prevent faults and optimize performance.
Product Description
As a trusted lithium battery manufacturer, we engineered the 48V 460Ah LiFePO4 Forklift Battery to redefine industrial productivity. Its LiFePO4 chemistry ensures thermal stability and safety, even in extreme temperatures (-20¡ãC to 60¡ãC). The compact, 190kg design simplifies retrofitting into existing forklifts, while the modular structure supports OEM customization.
Advanced communication protocols (RS485/CAN-bus) enable real-time fleet management via the integrated LCD, tracking health metrics and usage patterns. The BMS safeguards against overvoltage and short circuits, extending service life and reducing total ownership costs.
Tailored for wholesale partners and OEM clients, this battery merges reliability with scalability. Whether upgrading fleets or developing new equipment, it delivers a sustainable, maintenance-free alternative to lead-acid, aligning with global efficiency standards. Contact us to explore bespoke solutions for your material handling needs.
How Does a 48V 460Ah LiFePO4 Electric Forklift Battery Boost Efficiency?
A 48V 460Ah LiFePO4 electric forklift battery delivers 23.55 kWh of energy with a nominal voltage of 51.2V and capacity of 460Ah, powering forklifts for 6 to 10 hours depending on load and usage. Its lithium iron phosphate chemistry ensures superior safety, rapid charging, extended cycle life, and robust durability compared to lead-acid batteries, enhancing operational efficiency in industrial settings.
What are the key specifications of a 48V 460Ah LiFePO4 electric forklift battery?
This battery features a nominal voltage of 51.2V and an energy capacity of 23.55 kWh. Typical dimensions are approximately 830 x 630 x 590 mm, with a weight ranging from 266 to 339 kg depending on configuration. It supports continuous discharge currents of 300-400A and peak discharge currents up to 900-1000A for short bursts. The metal enclosure is rated IP54 or IP65 for dust and water resistance. Communication interfaces include RS485, CAN bus, and optional 4G connectivity. The integrated Battery Management System (BMS) monitors and protects the battery for optimal performance.
How long can a 48V 460Ah LiFePO4 battery power an electric forklift?
Depending on load and operating conditions, this battery typically powers an electric forklift for 6 to 10 hours. For example, at a continuous current draw of 40A, it provides about 11.5 hours of operation (460Ah ÷ 40A). Runtime varies with forklift load, duty cycle, and ambient temperature. LiFePO4 batteries maintain about 95% energy efficiency, extending usable runtime compared to lead-acid batteries.
What advantages do LiFePO4 batteries offer over traditional lead-acid batteries?
LiFePO4 batteries offer higher energy density, longer cycle life (over 4000 cycles at 70-80% depth of discharge), faster charging, and superior thermal and chemical stability. They are safer, with minimal risk of thermal runaway or fire, lighter in weight, maintenance-free, and provide consistent voltage output throughout discharge, improving forklift performance and reducing downtime.
How does the Battery Management System (BMS) improve electric forklift battery safety and performance?
The BMS continuously monitors voltage, current, temperature, and state of charge, protecting the battery from overcharge, over-discharge, overheating, and short circuits. It balances cell voltages to extend battery life and triggers alarms or shutdowns if unsafe conditions arise, ensuring reliable operation and maximizing forklift uptime.
What are the optimal charging and discharging parameters for these batteries?
Charging is recommended between 0°C and 55°C with a maximum charge current of 200-300A. Discharging is effective from -20°C to 60°C, supporting continuous discharge currents of 300-400A and peak currents up to 900-1000A for short bursts. Following these parameters maximizes battery lifespan and performance.
How long is the typical lifespan and cycle life of a 48V 460Ah LiFePO4 forklift battery?
These batteries typically offer over 4000 cycles at 70-80% depth of discharge, translating to about 5 to 7 years of industrial use. This far exceeds the 1000-1500 cycles typical of lead-acid batteries, reducing replacement frequency and total cost of ownership.
What environmental conditions can a 48V 460Ah LiFePO4 battery withstand?
Designed for industrial use, these batteries operate reliably in temperatures from -20°C to 60°C and feature an IP54 or IP65-rated metal enclosure that protects against dust and water ingress. This rugged design ensures consistent performance in warehouses, factories, and outdoor environments.
How does the IP rating enhance the durability of electric forklift batteries?
An IP54 or IP65 rating certifies that the battery enclosure is dust-protected and water-resistant to jets or splashes, preventing contaminants and moisture from damaging internal components. This extends battery life and maintains safety in harsh industrial settings.
What communication protocols are integrated into these batteries for monitoring?
These batteries support RS485, CAN bus, and optional 4G/LTE communication protocols, enabling real-time monitoring of voltage, current, temperature, and state of charge. This facilitates remote diagnostics and integration with forklift telematics systems.
How can telematics and real-time monitoring optimize electric forklift battery usage?
Telematics systems provide real-time tracking of battery parameters, alerting operators to abnormal conditions such as sudden current spikes or temperature changes. This proactive monitoring reduces unexpected downtime, optimizes charging schedules, and extends battery life, improving overall fleet efficiency.
Chart 1: Battery Cycle Life and Runtime Comparison
| Battery Type | Cycle Life (Cycles) | Typical Runtime (Hours) | Weight (kg) | Energy Capacity (kWh) |
|---|---|---|---|---|
| LiFePO4 48V 460Ah | 4000+ | 6 – 10 | 266 – 339 | 23.55 |
| Lead-Acid 48V 460Ah | 1000 – 1500 | 4 – 6 | 400+ | ~15 |
Chart 2: Operating Temperature Range and IP Rating Benefits
| Feature | Specification | Benefit |
|---|---|---|
| Operating Temp. | -20°C to 60°C | Reliable in diverse climates |
| IP Rating | IP54 / IP65 | Dust and water resistant |
Lithium Battery Expert Views
“At LiFePO4-Battery-Factory, the 48V 460Ah LiFePO4 electric forklift battery represents a pinnacle of industrial energy innovation. Its extended cycle life, advanced BMS, and rugged IP54/IP65-rated design ensure forklifts operate safely and efficiently in demanding environments. We are committed to delivering tailored, high-quality batteries that enhance productivity and reduce operational costs,” says an expert from LiFePO4-Battery-Factory.
Conclusion
The 48V 460Ah LiFePO4 electric forklift battery is a high-performance, safe, and durable power solution that significantly outperforms traditional lead-acid batteries. Its advanced BMS, robust construction, and smart communication features make it ideal for challenging industrial applications. Choosing this battery from trusted suppliers like LiFePO4-Battery-Factory ensures long-term reliability, enhanced forklift efficiency, and optimized operational costs.
FAQs
Q1: How long does a 48V 460Ah LiFePO4 electric forklift battery last per charge?
Typically, 6 to 10 hours depending on load and operating conditions.
Q2: What is the cycle life of a 48V 460Ah LiFePO4 battery?
Over 4000 cycles at 70-80% depth of discharge, far exceeding lead-acid batteries.
Q3: Can these batteries operate in extreme temperatures?
Yes, they perform efficiently between -20°C and 60°C.
Q4: What safety features do these batteries have?
They include an advanced BMS and an IP54/IP65-rated metal casing for protection.
Q5: How does communication capability benefit battery users?
It enables real-time monitoring and remote management, optimizing performance and maintenance.
