Description
Overview
The 51.2V 460Ah Lithium Iron Phosphate (LiFePO4) Battery is a high-capacity energy storage solution designed for large-scale industrial, commercial, and renewable energy applications. With advanced BMS protection and natural cooling, this robust battery offers reliable and efficient power for demanding systems.
Key Features
- Extended Lifespan: Over 4000 cycles at 80% DOD, ensuring long-term value and sustainability.
- Powerful Output: Maximum continuous discharge current of 400A, with a peak discharge current of 900A (for 3 seconds), making it suitable for high-demand applications.
- Compact & Heavy Duty Design: Weighing approximately 600 kg with dimensions of 820x660x470 mm, this battery is optimized for heavy-duty, large-scale energy storage systems.
- Advanced Safety Features: The smart BMS provides continuous protection against overcharging, overdischarging, overcurrent, overheating, and short circuits.
- Wide Temperature Range: Operates efficiently in temperatures from -20°C to 60°C, ideal for diverse environmental conditions.
- Global Communication Support: Supports RS485, CAN-bus, and 4G communication systems for seamless integration into monitoring and control systems.
Product Description
- High Energy Density: With a nominal energy of 23.55kWh, this LiFePO4 battery offers substantial and reliable power for large-scale energy storage applications, ensuring continuous operation even in critical scenarios.
- Low Self-Discharge & Long Cycle Life: Designed to retain charge for extended periods, with a cycle life of over 4000 cycles at 80% DOD, minimizing maintenance requirements.
- Scalable Configuration: The large capacity and modular design make it ideal for scalable energy storage solutions in large commercial and industrial setups.
- Durable Construction: Built with a sturdy metal shell to provide excellent protection and long-lasting durability for both indoor and outdoor environments.
- Smart BMS Protection: The advanced BMS constantly monitors and protects the battery from overcharge, overcurrent, overvoltage, and other risks to maintain optimal performance and safety.
- Certifications & Compliance: Meets global standards with an IP65 rating, ensuring water and dust resistance, and is backed by a 5-year warranty for peace of mind.
This 51.2V 460Ah LiFePO4 battery is engineered for large-scale energy storage systems that demand high-capacity, reliable, and durable power. Ideal for industries, renewable energy projects, and high-demand commercial applications, this battery ensures long-term performance and safety. Contact us for customized solutions or bulk orders today.
How Does a 48V 460Ah LiFePO4 Forklift Battery Optimize Industrial Performance?
A 48V 460Ah LiFePO4 forklift battery delivers approximately 23.55 kWh of energy with a nominal voltage of 51.2V and capacity of 460Ah, enabling forklifts to operate efficiently for 6 to 10 hours. Its lithium iron phosphate chemistry ensures superior safety, rapid charging, extended cycle life, and robust durability compared to lead-acid batteries, making it ideal for demanding industrial environments.
What are the key specifications of a 48V 460Ah LiFePO4 forklift battery?
The 48V 460Ah LiFePO4 forklift battery features a nominal voltage of 51.2V and an energy capacity of about 23.55 kWh. Typical dimensions are 830 x 630 x 590 mm, with a weight around 266 to 339 kg depending on the model. It supports continuous discharge currents of 300-400A and peak discharge currents up to 900-1000A for short bursts. The battery casing is metal with an IP54 or IP65 rating, offering dust and water resistance. Communication options include RS485, CAN bus, and optional 4G connectivity for real-time monitoring. The integrated Battery Management System (BMS) ensures safety and optimal performance.
How long can a 48V 460Ah LiFePO4 battery power a forklift?
Depending on load and operating conditions, this battery can power a forklift for approximately 6 to 10 hours. For example, at a continuous current draw of 40A, the battery provides about 11.5 hours of operation (460Ah ÷ 40A). Runtime varies with forklift load, duty cycle, and ambient temperature. LiFePO4 batteries maintain high energy efficiency, around 95%, extending usable runtime compared to lead-acid batteries.
What advantages do LiFePO4 batteries offer over traditional lead-acid batteries?
LiFePO4 batteries offer higher energy density, longer cycle life (typically over 4000 cycles at 70-80% depth of discharge), faster charging, and superior thermal and chemical stability. They are safer, with minimal risk of thermal runaway or fire. These batteries are lighter, require less maintenance, and provide consistent voltage output throughout discharge, improving forklift performance and reducing downtime.
How does the Battery Management System (BMS) improve forklift battery safety and performance?
The BMS continuously monitors voltage, current, temperature, and state of charge, protecting the battery from overcharge, over-discharge, overheating, and short circuits. It balances individual cell voltages to extend battery life and triggers alarms or shutdowns if unsafe conditions occur. This ensures reliable operation and maximizes forklift uptime.
What are the optimal charging and discharging parameters for these batteries?
Charging is recommended between 0°C and 55°C with a maximum continuous charge current of 200-300A. Discharging is effective from -20°C to 60°C, supporting continuous discharge currents of 300-400A and peak currents up to 900-1000A for short bursts. Adhering to these parameters maximizes battery lifespan and performance.
How long is the typical lifespan and cycle life of a 48V 460Ah LiFePO4 forklift battery?
These batteries typically offer over 4000 cycles at 70-80% depth of discharge, translating to about 5 to 7 years of industrial use. This far exceeds the 1000-1500 cycles typical of lead-acid batteries, reducing replacement frequency and total cost of ownership.
What environmental conditions can a 48V 460Ah LiFePO4 battery withstand?
Designed for industrial environments, these batteries operate reliably in temperatures from -20°C to 60°C and feature an IP54 or IP65-rated metal enclosure that protects against dust and water ingress. This rugged design ensures consistent performance in warehouses, factories, and outdoor settings.
How does the IP rating enhance the durability of forklift batteries?
An IP54 or IP65 rating certifies that the battery enclosure is dust-protected and water-resistant to jets or splashes, preventing contaminants and moisture from damaging internal components. This extends battery life and maintains safety in harsh industrial environments.
What communication protocols are integrated into these batteries for monitoring?
These batteries support RS485, CAN bus, and optional 4G/LTE communication protocols. This enables real-time monitoring of voltage, current, temperature, and state of charge, facilitating remote diagnostics and integration with forklift telematics systems.
How can telematics and real-time monitoring optimize forklift battery usage?
Telematics systems track battery parameters in real time, alerting operators to abnormal conditions such as sudden current spikes or temperature fluctuations. This proactive monitoring reduces unexpected downtime, optimizes charging schedules, and extends battery life, improving overall fleet efficiency.
Chart 1: Battery Cycle Life and Runtime Comparison
| Battery Type | Cycle Life (Cycles) | Typical Runtime (Hours) | Weight (kg) | Energy Density (kWh) |
|---|---|---|---|---|
| LiFePO4 48V 460Ah | 4000+ | 6 – 10 | ~266 – 339 | 23.55 |
| Lead-Acid 48V 460Ah | 1000 – 1500 | 4 – 6 | ~400+ | ~15 |
Chart 2: Operating Temperature Range and IP Rating Benefits
| Feature | Specification | Benefit |
|---|---|---|
| Operating Temp. | -20°C to 60°C | Reliable in diverse climates |
| IP Rating | IP54 / IP65 | Dust and water resistant |
Lithium Battery Expert Views
“At LiFePO4-Battery-Factory, the 48V 460Ah LiFePO4 forklift battery exemplifies cutting-edge industrial power technology. Its extended cycle life, advanced BMS, and robust IP54/IP65-rated design ensure forklifts operate safely and efficiently in demanding environments. We are dedicated to delivering tailored, high-quality batteries that enhance productivity and minimize operational costs,” says an expert from LiFePO4-Battery-Factory.
Conclusion
The 48V 460Ah LiFePO4 forklift battery is a high-performance, safe, and durable energy solution that significantly outperforms traditional lead-acid batteries. Its advanced BMS, rugged construction, and smart communication features make it ideal for challenging industrial applications. Choosing this battery from trusted suppliers like LiFePO4-Battery-Factory ensures long-term reliability, enhanced forklift efficiency, and optimized operational costs.
FAQs
Q1: How long does a 48V 460Ah LiFePO4 forklift battery last per charge?
Typically, 6 to 10 hours depending on load and operating conditions.
Q2: What is the cycle life of a 48V 460Ah LiFePO4 battery?
Over 4000 cycles at 70-80% depth of discharge, far exceeding lead-acid batteries.
Q3: Can these batteries operate in extreme temperatures?
Yes, they perform efficiently between -20°C and 60°C.
Q4: What safety features do these batteries have?
They include an advanced BMS and an IP54/IP65-rated metal casing for protection.
Q5: How does communication capability benefit battery users?
It enables real-time monitoring and remote management, optimizing performance and maintenance.
