Description
Product Overview
The 48V 460Ah LiFePO4 Forklift Battery delivers premium lithium power for industrial material handling. As a leading lithium battery manufacturer, we provide OEM and wholesale partners with durable, high-efficiency energy solutions designed to outperform traditional alternatives in cycle life, safety, and operational cost savings.
Key Features
- Unmatched Cycle Stability: Over 3500 cycles at 80% DOD ensure long-term value for OEM forklift integrations.
- High-Power Output: Sustains 350A continuous discharge with 1000A peak capacity for heavy-load applications.
- Smart Safety Integration: Multi-layered BMS protects against thermal risks and voltage fluctuations.
- Weather-Resistant Design: IP67-rated housing withstands dust, moisture, and temperature extremes (-20¡ãC to 60¡ãC).
Product Description
Engineered for reliability, this 48V 460Ah LiFePO4 Forklift Battery combines 23.5kWh energy storage with rapid recharge capabilities, minimizing downtime in round-the-clock operations. Its lithium iron phosphate chemistry ensures stable performance across 3500+ cycles, reducing total ownership costs by up to 40% compared to lead-acid alternatives.
Technical Specifications
- Voltage: 48V nominal
- Weight: 352 kg (compact footprint for easy retrofitting)
- Communication: CAN-bus/RS485 compatibility for fleet management integration
- Warranty: Industry-leading 5-year support
Why Choose Our Lithium Solutions?
As a trusted lithium battery manufacturer, we specialize in customizable OEM designs tailored to specific voltage, capacity, or form factor requirements. Our 48V 460Ah LiFePO4 Forklift Battery exemplifies innovation with maintenance-free operation, zero gas emissions, and 95% energy efficiency ¨C ideal for eco-conscious warehouses and distribution centers.
Integration & Compatibility
Seamlessly upgrade existing forklift fleets or integrate into new OEM equipment. Pre-installed mounting brackets and standardized connectors simplify installation, while modular architecture allows scalable energy configurations. Partner with us for bulk-order discounts, white-label options, and dedicated technical support.
Why Choose the 48V 460Ah LiFePO4 LFP Forklift Battery for Industrial Efficiency?
The 48V 460Ah LiFePO4 LFP forklift battery offers high energy capacity, extended cycle life, and advanced safety features, making it ideal for demanding forklift applications. Its lightweight, fast-charging, and maintenance-free design enhances operational efficiency and reduces downtime, providing a superior alternative to traditional lead-acid batteries in industrial environments.
What are the detailed technical specifications of a 48V 460Ah LiFePO4 forklift battery?
A typical 48V 460Ah LiFePO4 forklift battery has a nominal voltage of 51.2V and stores approximately 23.55 kWh of energy. It supports continuous discharge currents up to 400A and peak discharge currents up to 900A for short bursts. The battery weighs about 266-339 kg and has dimensions around 830 x 630 x 590 mm. It features a robust metal casing with an IP65 rating, natural cooling, and an advanced Battery Management System (BMS) with RS485, CAN-bus, and 4G communication for real-time monitoring.
How does a 48V 460Ah LiFePO4 battery enhance forklift performance and efficiency?
This battery delivers stable voltage and high current output, ensuring forklifts maintain consistent speed and lifting power throughout operations. Its high energy density reduces weight compared to lead-acid batteries, improving maneuverability and energy efficiency. Fast charging capabilities minimize downtime, allowing forklifts to operate longer with fewer interruptions.
What are the primary benefits of using 48V 460Ah LiFePO4 batteries in forklifts?
Key benefits include:
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Long cycle life exceeding 4000 cycles at 80% depth of discharge
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Maintenance-free operation requiring no watering or equalization
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Enhanced safety with integrated BMS protecting against overcharge, over-discharge, and short circuits
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Durable construction with water and dust resistance (IP65)
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Environmentally friendly chemistry without toxic lead or acid
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Fast charging reducing operational downtime
These advantages translate into lower total cost of ownership and improved productivity.
How does the Battery Management System (BMS) improve safety and reliability?
The BMS continuously monitors voltage, current, temperature, and state of charge, protecting the battery from overcharge, deep discharge, short circuits, and overheating. It balances cells to ensure uniform performance and prolong battery life. Communication features enable remote monitoring and diagnostics, providing real-time data for safe and efficient operation.
What is the expected lifespan and cycle life of a 48V 460Ah LiFePO4 battery?
With proper use, these batteries typically offer over 4000 full charge-discharge cycles at 80% depth of discharge, equating to 8-10 years or more of service life. This longevity far exceeds traditional lead-acid batteries, reducing replacement frequency and downtime.
How should you properly charge and maintain a 48V 460Ah LiFePO4 battery?
Charging should be performed with a compatible LiFePO4 charger set to a maximum charge voltage of about 58.4V and a recommended charge current of up to 200A. Avoid deep discharges below 40V to protect battery health. Maintenance is minimal; no watering or equalization is needed. Store batteries in a cool, dry environment between 18°C and 28°C when idle. Regular BMS monitoring helps detect issues early.
What are the common industrial applications for 48V 460Ah LiFePO4 forklift batteries?
These batteries are used in electric forklifts, automated guided vehicles (AGVs), pallet trucks, and other material handling equipment across warehouses, manufacturing plants, and logistics centers. Their high capacity and reliability make them suitable for continuous, demanding operations.
How does temperature impact the performance and safety of 48V 460Ah LiFePO4 batteries?
LiFePO4 batteries operate optimally between -20°C and 60°C. Charging is recommended between 0°C and 55°C to avoid damage. Extreme cold temporarily reduces capacity, while excessive heat accelerates aging and risks thermal stress. Proper temperature management ensures safety and maximizes battery lifespan.
What customization options exist for 48V 460Ah LiFePO4 batteries?
Manufacturers like LiFePO4-Battery-Factory offer customization in voltage, capacity, dimensions, terminal types, and communication protocols such as CANBus, RS485, and 4G. Housing materials and waterproof ratings can be tailored to specific forklift models and environments, ensuring seamless integration and optimal performance.
How do 48V 460Ah LiFePO4 batteries compare to traditional lead-acid batteries?
| Feature | LiFePO4 Battery | Lead-Acid Battery |
|---|---|---|
| Cycle Life | 4000+ cycles | 300-500 cycles |
| Weight | Lighter (~266-339 kg) | Heavier |
| Charging Time | Fast (1-2 hours) | Slow (8+ hours) |
| Maintenance | None | Requires watering |
| Safety | High, with BMS | Lower, acid risk |
| Environmental Impact | Non-toxic, recyclable | Toxic lead and acid |
LiFePO4 batteries reduce downtime, maintenance costs, and environmental hazards.
How do you choose a reliable manufacturer or supplier for 48V 460Ah LiFePO4 batteries?
Choose suppliers with proven experience, quality certifications (ISO, CE, UL), and strong after-sales support. LiFePO4-Battery-Factory, powered by Redway Power, is a leading manufacturer known for custom solutions, advanced BMS technology, and global B2B partnerships. Verify warranty terms, testing standards, and customer feedback before purchase.
48V 460Ah LiFePO4 Forklift Battery Specification Overview
| Specification | Typical Value |
|---|---|
| Nominal Voltage | 51.2V |
| Rated Capacity | 460Ah |
| Energy | 23.55 kWh |
| Max Charge Voltage | 58.4V |
| Max Continuous Discharge | 400A |
| Peak Discharge Current | 900A (3 seconds) |
| Cycle Life | >4000 cycles |
| Weight | 266-339 kg |
| Dimensions (LxWxH) | 830 x 630 x 590 mm |
| Housing Material | Metal enclosure |
| BMS Features | Overcharge, Over-discharge, Short circuit, Temperature protection, Cell balancing |
| Waterproof Rating | IP65 |
Lithium Battery Expert Views
“At LiFePO4-Battery-Factory, the 48V 460Ah LiFePO4 forklift battery exemplifies the future of industrial power solutions. Its exceptional cycle life, robust safety systems, and customizable design meet the rigorous demands of modern material handling. We encourage businesses to adopt LiFePO4 technology to enhance efficiency, safety, and sustainability.” — Expert from LiFePO4-Battery-Factory
Conclusion
The 48V 460Ah LiFePO4 forklift battery offers a powerful, safe, and maintenance-free energy solution tailored for demanding industrial forklift applications. Its high capacity, long cycle life, and advanced BMS technology ensure reliable, efficient operation, reducing total cost of ownership. Partnering with trusted manufacturers like LiFePO4-Battery-Factory guarantees quality, customization, and expert support for optimal fleet performance.
FAQs
What is the nominal voltage of a 48V 460Ah LiFePO4 battery?
Typically 51.2V, designed to replace 48V lead-acid batteries.
How long does a 48V 460Ah LiFePO4 battery last?
It offers over 4000 charge cycles, equating to 8-10 years or more.
Can these batteries be fast charged?
Yes, they support fast charging with compatible chargers.
What safety features are included?
Integrated BMS protects against overcharge, over-discharge, short circuits, and overheating.
Is maintenance required?
No, LiFePO4 batteries are maintenance-free with no watering needed.
How does temperature affect performance?
Optimal operation is between -20°C and 60°C; extremes can reduce efficiency or lifespan.
