Description
Overview
The 48V 560Ah LiFePO4 Forklift Battery is a premium lithium battery solution engineered for industrial efficiency. Designed by a leading lithium battery manufacturer, it combines high capacity, extended cycle life, and rugged durability to meet OEM and wholesale demands for reliable material handling power.
Key Features
- Unmatched Energy Density: Delivers 28.67 kWh to power demanding forklift operations, reducing downtime with extended runtime per charge.
- Industry-Leading Durability: Built to withstand 6,000+ cycles at 80% DOD, offering a lifespan 3-5x longer than traditional lead-acid alternatives.
- Heavy-Duty Output: Supports continuous 400A and peak 800A discharge currents for high-intensity lifting and transport tasks.
- IP67 Protection: Sealed metal housing ensures resistance to dust, moisture, and impacts in challenging warehouse or outdoor environments.
- Smart Safety Integration: Multi-layered BMS safeguards against overcurrent, temperature extremes, and voltage imbalances for risk-free operation.
Product Description
As a trusted lithium battery manufacturer, we specialize in crafting OEM-ready solutions like the 48V 560Ah LiFePO4 Forklift Battery. Its advanced LiFePO4 chemistry ensures stable 48V output across a wide voltage range (40V¨C58.4V), compatible with most electric forklift models. The compact 950 x 592 x 450 mm design optimizes space utilization without compromising on its 210 kg robust build.
Engineered for extreme conditions, this battery operates seamlessly in temperatures from -20¡ãC to 60¡ãC, making it ideal for cold storage or high-heat industrial settings. Real-time monitoring via CAN-bus/RS485 interfaces and an intuitive LCD display enables effortless fleet management, while the modular architecture simplifies maintenance and scalability.
For OEM partners and wholesale buyers, this lithium battery represents a cost-effective, eco-conscious upgrade¡ªslashing energy costs by up to 30% and eliminating acid leaks or gas emissions. Customizable configurations and bulk-order flexibility ensure seamless integration into diverse material handling systems.
Why Choose Our Solution?
Our 48V 560Ah LiFePO4 Forklift Battery is backed by a 5-year performance guarantee, reflecting our commitment to quality as a leading lithium battery manufacturer. With rapid-charge compatibility (0-100% in 2 hours) and zero memory effect, it maximizes uptime for 24/7 operations. Partner with us to elevate your OEM projects or wholesale inventory with cutting-edge, future-proof power technology.
Why Choose the 48V 560Ah LiFePO4 Forklift Battery for Industrial Power?
The 48V 560Ah LiFePO4 forklift battery offers high capacity, long cycle life, and advanced safety features, making it ideal for demanding forklift operations. Its lightweight, fast-charging, and maintenance-free design enhance efficiency and reduce downtime, providing a superior alternative to lead-acid batteries in industrial material handling.
What are the detailed technical specifications of a 48V 560Ah LiFePO4 forklift battery?
A typical 48V 560Ah LiFePO4 forklift battery has a nominal voltage of 51.2V and an energy capacity of approximately 28.67 kWh. It supports continuous discharge currents up to 400A and peak discharge currents up to 800-1200A for short bursts. The battery weighs about 210-610 kg depending on design and measures roughly 822-1003 mm in length, 592-860 mm in width, and 450-784 mm in height. It features a robust metal casing with IP65 to IP67 waterproof ratings and includes an advanced Battery Management System (BMS) with RS485, CAN-bus, and optional 4G communication for real-time monitoring.
How does a 48V 560Ah LiFePO4 battery enhance forklift performance and efficiency?
This battery delivers stable voltage and high current output, ensuring forklifts maintain consistent speed and lifting power throughout shifts. Its high energy density reduces weight compared to lead-acid batteries, improving maneuverability and energy efficiency. Fast charging capabilities minimize downtime, enabling longer operational hours and increased productivity.
What are the primary benefits of using 48V 560Ah LiFePO4 batteries in forklifts?
Key benefits include:
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Extended operational runtime with high capacity
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Long cycle life exceeding 3500-5000 cycles at 80% depth of discharge
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Maintenance-free operation with no watering or equalization needed
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Enhanced safety with integrated BMS protecting against overcharge, over-discharge, and short circuits
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Durable construction with dust and water resistance (IP65-IP67)
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Environmentally friendly chemistry with no toxic lead or acid
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Fast charging reducing operational downtime
These advantages translate into lower total cost of ownership and improved productivity.
How does the Battery Management System (BMS) improve safety and reliability?
The BMS continuously monitors voltage, current, temperature, and state of charge, protecting the battery from overcharge, deep discharge, short circuits, and overheating. It balances cells to maintain uniform performance and prolong battery life. Communication features enable remote monitoring and diagnostics, providing real-time data for safe and efficient operation.
What is the expected lifespan and cycle life of a 48V 560Ah LiFePO4 battery?
With proper use, these batteries typically offer over 3500 to 5000 full charge-discharge cycles at 80% depth of discharge, equating to 8-10 years or more of service life. This longevity far exceeds that of traditional lead-acid batteries, reducing replacement frequency and downtime.
How should you properly charge and maintain a 48V 560Ah LiFePO4 battery?
Charging should be performed using a compatible LiFePO4 charger with a maximum charge voltage of about 58.4V and a recommended charge current of 200-300A. Avoid deep discharges below 40V to protect battery health. Maintenance is minimal; no watering or equalization is required. Store batteries in a cool, dry environment between 18°C and 28°C when idle. Regular BMS monitoring helps detect potential issues early.
What are the common industrial applications for 48V 560Ah LiFePO4 forklift batteries?
These batteries power electric forklifts, automated guided vehicles (AGVs), pallet trucks, and other material handling equipment in warehouses, manufacturing plants, and distribution centers. Their high capacity and durability make them suitable for continuous, heavy-duty operations requiring reliable and efficient power.
How does temperature impact the performance and safety of 48V 560Ah LiFePO4 batteries?
LiFePO4 batteries operate optimally between -20°C and 60°C. Charging is recommended between 0°C and 55°C to avoid damage. Extreme cold temporarily reduces capacity, while excessive heat accelerates aging and risks thermal stress. Proper temperature management ensures safety and maximizes battery lifespan.
What customization options exist for 48V 560Ah LiFePO4 batteries?
Manufacturers like LiFePO4-Battery-Factory offer customization in voltage, capacity, dimensions, terminal types, and communication protocols such as CANBus, RS485, and 4G. Housing materials and waterproof ratings can be tailored to specific forklift models and environments, ensuring seamless integration and optimal performance.
How do 48V 560Ah LiFePO4 batteries compare to traditional lead-acid batteries?
| Feature | LiFePO4 Battery | Lead-Acid Battery |
|---|---|---|
| Cycle Life | 3500-5000 cycles | 300-500 cycles |
| Weight | Lighter (210-610 kg) | Heavier |
| Charging Time | Fast (1-2 hours) | Slow (8+ hours) |
| Maintenance | None | Requires watering |
| Safety | High, with BMS | Lower, acid risk |
| Environmental Impact | Non-toxic, recyclable | Toxic lead and acid |
LiFePO4 batteries reduce downtime, maintenance costs, and environmental hazards.
How do you choose a reliable manufacturer or supplier for 48V 560Ah LiFePO4 batteries?
Choose suppliers with proven experience, quality certifications (ISO, CE, UL), and strong after-sales support. LiFePO4-Battery-Factory, powered by Redway Power, is a leading manufacturer known for custom solutions, advanced BMS technology, and global B2B partnerships. Verify warranty terms, testing standards, and customer feedback before purchase.
48V 560Ah LiFePO4 Forklift Battery Specification Overview
| Specification | Typical Value |
|---|---|
| Nominal Voltage | 51.2V |
| Rated Capacity | 560Ah |
| Energy | 28.67 kWh |
| Max Charge Voltage | 58.4V |
| Max Continuous Discharge | 200-400A |
| Peak Discharge Current | 800-1200A (short bursts) |
| Cycle Life | 3500-5000 cycles |
| Weight | 210-610 kg |
| Dimensions (LxWxH) | 822-1003 x 592-860 x 450-784 mm |
| Housing Material | Metal enclosure |
| BMS Features | Overcharge, Over-discharge, Short circuit, Temperature protection, Cell balancing |
| Waterproof Rating | IP65 – IP67 |
Lithium Battery Expert Views
“At LiFePO4-Battery-Factory, we consider the 48V 560Ah LiFePO4 forklift battery a benchmark in industrial energy storage. Its superior cycle life, robust safety features, and customizable design meet the highest demands of modern material handling. We encourage businesses to adopt LiFePO4 technology to boost efficiency, safety, and sustainability.” — Expert from LiFePO4-Battery-Factory
Conclusion
The 48V 560Ah LiFePO4 forklift battery is a powerful, safe, and maintenance-free energy solution tailored for demanding industrial forklift operations. Its high capacity, long cycle life, and advanced BMS technology ensure reliable and efficient performance, reducing total cost of ownership. Partnering with trusted manufacturers like LiFePO4-Battery-Factory guarantees quality, customization, and expert support for optimal fleet productivity.
FAQs
What is the nominal voltage of a 48V 560Ah LiFePO4 battery?
Typically 51.2V, designed to replace 48V lead-acid batteries.
How long does a 48V 560Ah LiFePO4 battery last?
It offers 3500-5000 charge cycles, equating to 8-10 years or more.
Can these batteries be fast charged?
Yes, they support fast charging with compatible chargers.
What safety features are included?
Integrated BMS protects against overcharge, over-discharge, short circuits, and overheating.
Is maintenance required?
No, LiFePO4 batteries are maintenance-free with no watering needed.
How does temperature affect performance?
Optimal operation is between -20°C and 60°C; extremes can reduce efficiency or lifespan.
