Description
Overview
The 48V 630Ah Lithium Iron Phosphate (LiFePO4) Forklift Battery is a premium OEM solution for heavy-duty material handling. Designed by a trusted lithium battery manufacturer, this high-performance battery delivers unmatched durability, extended runtime, and rapid charging for demanding industrial applications, catering to wholesale and OEM partners seeking reliable energy storage.
Key Features
- Optimized Power Output: Delivers 32.2 kWh of energy, supporting continuous operation across multi-shift workflows with minimal downtime.
- Rugged Design: Reinforced metal casing and IP67 rating ensure resistance to impacts, moisture, and dust in harsh warehouse environments.
- Smart Safety Technology: Multi-layer BMS protects against thermal runaway, cell imbalance, and voltage spikes, prioritizing operator and equipment safety.
- Rapid Recharge: Achieves 100% charge in under 2 hours with 200A charging capability, maximizing fleet uptime.
- Global Compliance: Meets UN38.3, CE, and RoHS standards for seamless international shipping via air, sea, or land.
Product Description
Engineered for industrial efficiency, the 48V 630Ah LiFePO4 Forklift Battery combines cutting-edge lithium technology with rugged reliability. Its compact footprint (950 x 592 x 450 mm) and 500 kg weight integrate seamlessly into Class I-IV forklifts, while the wide operating range (-20¡ãC to 55¡ãC) ensures stable performance in extreme conditions.
As a lithium battery manufacturer specializing in OEM partnerships, we prioritize scalability and customization. The battery¡¯s modular design allows for configuration adjustments to meet specific voltage or capacity requirements, while its 3,000+ cycle lifespan at 80% DoD ensures long-term cost savings. The passive cooling system eliminates maintenance needs, reducing total ownership costs by up to 40% compared to lead-acid alternatives.
Why Partner With Us?
Our expertise as a lithium battery manufacturer extends beyond product supply. We offer end-to-end OEM support, including custom BMS programming, branding options, and logistics coordination. With ISO-certified production and real-time quality monitoring, we guarantee batteries that exceed industry standards for performance, safety, and environmental sustainability.
Applications
Ideal for high-throughput warehouses, cold storage facilities, and manufacturing plants, the 48V 630Ah Forklift Battery powers electric forklifts, pallet jacks, and automated guided vehicles (AGVs). Its zero-emission design supports eco-friendly operations while maintaining peak power delivery during intensive lifting and transport tasks.
Contact our team to discuss bulk pricing, white-label opportunities, or tailored solutions for your material handling fleet.
Why Choose the 48V 630Ah LiFePO4 Forklift Battery for Heavy-Duty Use?
The 48V 630Ah LiFePO4 forklift battery delivers high energy capacity, long cycle life, and advanced safety features, making it ideal for demanding industrial forklift operations. Its lightweight, fast-charging, and maintenance-free design enhances operational efficiency and reduces downtime, outperforming traditional lead-acid batteries in reliability and cost-effectiveness.
What are the detailed technical specifications of a 48V 630Ah LiFePO4 forklift battery?
A typical 48V 630Ah LiFePO4 forklift battery has a nominal voltage of 51.2V and an energy capacity of approximately 32.25 kWh. It supports continuous discharge currents up to 200A and peak discharge currents up to 1000A for short bursts. The battery weighs about 228 kg and measures roughly 950 x 592 x 450 mm. It features a robust metal shell with an IP54 rating for dust and moisture protection and includes an advanced Battery Management System (BMS) with RS485, CAN bus, and optional 4G communication for real-time monitoring.
How does a 48V 630Ah LiFePO4 battery enhance forklift performance and efficiency?
This battery provides stable voltage and high current output, ensuring forklifts maintain consistent speed and lifting power throughout operations. Its high energy density reduces weight compared to lead-acid batteries, improving maneuverability and energy efficiency. Fast charging capabilities minimize downtime, allowing forklifts to operate longer with fewer interruptions.
What are the primary benefits of using 48V 630Ah LiFePO4 batteries in forklifts?
Key benefits include:
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Extended operational runtime due to high capacity
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Long cycle life exceeding 3500 cycles at 70% depth of discharge
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Maintenance-free operation requiring no watering or equalization
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Enhanced safety with integrated BMS protecting against overcharge, over-discharge, and short circuits
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Durable construction with dust and moisture resistance
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Environmentally friendly chemistry with no toxic lead or acid
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Fast charging reducing operational downtime
These advantages translate into lower total cost of ownership and improved productivity.
How does the Battery Management System (BMS) improve safety and reliability?
The BMS continuously monitors voltage, current, temperature, and state of charge to protect the battery from overcharge, deep discharge, short circuits, and overheating. It balances cells to maintain uniform performance and prolong battery life. Communication features enable remote monitoring and diagnostics, providing real-time data for safe and efficient operation.
What is the expected lifespan and cycle life of a 48V 630Ah LiFePO4 battery?
With proper use, these batteries typically offer over 3500 full charge-discharge cycles at 70% depth of discharge, equating to 8-10 years or more of service life. This lifespan significantly exceeds that of traditional lead-acid batteries, reducing replacement frequency and downtime.
How should you properly charge and maintain a 48V 630Ah LiFePO4 battery?
Charging should be performed using a compatible LiFePO4 charger with a maximum charge voltage of about 58.4V and a recommended charge current of 200A. Avoid deep discharges below 40V to protect battery health. Maintenance is minimal; no watering or equalization is required. Store batteries in a cool, dry environment between 0°C and 45°C when idle. Regular BMS monitoring helps detect potential issues early.
What are the common industrial applications for 48V 630Ah LiFePO4 forklift batteries?
These batteries are widely used in electric forklifts, automated guided vehicles (AGVs), pallet trucks, and other material handling equipment in warehouses, manufacturing plants, and distribution centers. Their high capacity and durability make them suitable for continuous, heavy-duty operations requiring reliable and efficient power.
How does temperature impact the performance and safety of 48V 630Ah LiFePO4 batteries?
LiFePO4 batteries operate optimally between -20°C and 60°C. Charging is recommended between 0°C and 55°C to avoid damage. Extreme cold temporarily reduces capacity, while excessive heat accelerates aging and risks thermal stress. Proper temperature management ensures safety and maximizes battery lifespan.
What customization options exist for 48V 630Ah LiFePO4 batteries?
Manufacturers like LiFePO4-Battery-Factory offer customization in voltage, capacity, dimensions, terminal types, and communication protocols such as CANBus, RS485, and 4G. Housing materials and waterproof ratings can be tailored to specific forklift models and environments, ensuring seamless integration and optimal performance.
How do 48V 630Ah LiFePO4 batteries compare to traditional lead-acid batteries?
| Feature | LiFePO4 Battery | Lead-Acid Battery |
|---|---|---|
| Cycle Life | 3500+ cycles | 300-500 cycles |
| Weight | Lighter (~228 kg) | Heavier |
| Charging Time | Fast (1-2 hours) | Slow (8+ hours) |
| Maintenance | None | Requires watering |
| Safety | High, with BMS | Lower, acid risk |
| Environmental Impact | Non-toxic, recyclable | Toxic lead and acid |
LiFePO4 batteries reduce downtime, maintenance costs, and environmental hazards.
How do you choose a reliable manufacturer or supplier for 48V 630Ah LiFePO4 batteries?
Choose suppliers with proven experience, quality certifications (ISO, CE, UL), and strong after-sales support. LiFePO4-Battery-Factory, powered by Redway Power, is a leading manufacturer known for custom solutions, advanced BMS technology, and global B2B partnerships. Verify warranty terms, testing standards, and customer feedback before purchase.
48V 630Ah LiFePO4 Forklift Battery Specification Overview
| Specification | Typical Value |
|---|---|
| Nominal Voltage | 51.2V |
| Rated Capacity | 630Ah |
| Energy | 32.25 kWh |
| Max Charge Voltage | 58.4V |
| Max Continuous Discharge | 200A |
| Peak Discharge Current | 1000A (short bursts) |
| Cycle Life | >3500 cycles |
| Weight | ~228 kg |
| Dimensions (LxWxH) | 950 x 592 x 450 mm |
| Housing Material | Metal enclosure |
| BMS Features | Overcharge, Over-discharge, Short circuit, Temperature protection, Cell balancing |
| Waterproof Rating | IP54 |
Lithium Battery Expert Views
“At LiFePO4-Battery-Factory, the 48V 630Ah LiFePO4 forklift battery stands as a pinnacle of industrial power solutions. Its exceptional cycle life, robust safety features, and customizable design meet the demanding needs of modern material handling. We recommend this battery to businesses seeking efficiency, reliability, and sustainability in their forklift fleets.” — Expert from LiFePO4-Battery-Factory
Conclusion
The 48V 630Ah LiFePO4 forklift battery offers a powerful, safe, and maintenance-free energy solution tailored for heavy-duty industrial forklift applications. Its high capacity, long cycle life, and advanced BMS technology ensure reliable and efficient operation, reducing total cost of ownership. Partnering with trusted manufacturers like LiFePO4-Battery-Factory guarantees quality, customization, and expert support for optimal fleet productivity.
FAQs
What is the nominal voltage of a 48V 630Ah LiFePO4 battery?
Typically 51.2V, designed to replace 48V lead-acid batteries.
How long does a 48V 630Ah LiFePO4 battery last?
It offers over 3500 charge cycles, equating to 8-10 years or more.
Can these batteries be fast charged?
Yes, they support fast charging with compatible chargers.
What safety features are included?
Integrated BMS protects against overcharge, over-discharge, short circuits, and overheating.
Is maintenance required?
No, LiFePO4 batteries are maintenance-free with no watering needed.
How does temperature affect performance?
Optimal operation is between -20°C and 60°C; extremes can reduce efficiency or lifespan.
