Description
Overview
The 24V 550Ah LiFePO4 Forklift Battery is a premium lithium power solution engineered for heavy-duty industrial applications. As a trusted lithium battery manufacturer, we provide OEM and wholesale clients with a durable, high-performance energy source featuring rapid charging, extended cycle life, and advanced safety protocols for reliable material handling operations.
Key Features
- High Energy Density: Delivers 13.2kWh at 24V 550Ah, enabling extended shifts with fewer recharge cycles.
- Superior Cycle Life: Over 4000 cycles at 80% DOD, minimizing downtime and replacement costs.
- High Power Output: Supports 350A continuous and 500A peak discharge for demanding lifts and starts.
- Smart Safety System: Integrated BMS ensures protection against overvoltage, overheating, and short circuits.
- Industrial Durability: IP65-rated housing and LiFePO4 chemistry withstand vibrations, dust, and moisture.
Product Description
Designed for OEM integration and wholesale distribution, the 24V 550Ah LiFePO4 Forklift Battery combines cutting-edge lithium technology with rugged reliability. Its high-efficiency LiFePO4 cells ensure stable power delivery across temperatures from -20¡ãC to 60¡ãC, making it suitable for cold storage and outdoor environments. The modular design simplifies maintenance, while the built-in BMS optimizes cell balancing and prolongs lifespan. With CAN-bus and RS485 compatibility, this battery seamlessly integrates into fleet management systems for real-time monitoring of voltage, temperature, and charge status.
Key Specifications
- Voltage: 24V
- Capacity: 550Ah
- Energy: 13.2kWh
- Dimensions: 778mm x 324mm x 570mm
- Weight: 385kg
- Cycle Life: 4000+ (80% DOD)
- Protection Rating: IP65
- Communication: CAN-bus, RS485
Customization & OEM Support
As a leading lithium battery manufacturer, we specialize in tailoring solutions for OEM partners. Modify casing designs, communication protocols, or capacity configurations to align with specific equipment requirements. Bulk orders include dedicated technical support, ensuring smooth integration into forklifts, AGVs, and other industrial machinery.
Why Choose Our Battery?
The 24V 550Ah LiFePO4 Forklift Battery offers a 60% weight reduction compared to lead-acid alternatives, improving forklift efficiency. Its zero-maintenance design and eco-friendly composition align with sustainability goals, while the 8 – 10-year lifespan ensures long-term ROI. Partner with us for scalable OEM solutions and wholesale pricing tailored to high-volume demands.
A 24V 550Ah LiFePO4 forklift battery delivers powerful, long-lasting energy with a nominal voltage of 25.6V and capacity of 550-560Ah, enabling forklifts to operate efficiently for 8 to 12 hours under moderate loads. Its advanced LiFePO4 chemistry ensures superior safety, longer lifespan, and faster charging compared to lead-acid batteries, making it ideal for industrial use.
What are the key specifications of a 24V 550Ah LiFePO4 forklift battery?
A typical 24V 550Ah LiFePO4 forklift battery features a nominal voltage of 25.6V and energy capacity around 14.33 kWh. Dimensions are approximately 778 x 324 x 570 mm, with a weight near 385 kg. It supports a continuous discharge current of 350A and peak discharge of 500A for 30 seconds. The battery shell is metal with an IP65 rating, offering dust and water resistance. Communication interfaces include RS485, CAN bus, and optional 4G connectivity for real-time monitoring. The battery management system (BMS) ensures safety and performance.
How long can a 24V 550Ah LiFePO4 battery power a forklift?
Under moderate load conditions (50-70% capacity utilization), this battery typically provides 8 to 12 hours of runtime. For example, lifting a 1.5-ton load at 25°C with a current draw of 50A yields approximately 11 hours of operation (550Ah ÷ 50A). Runtime varies with load weight, duty cycle, and ambient temperature. Lithium batteries also have about 95% energy efficiency, extending usable capacity compared to lead-acid batteries.
What advantages do LiFePO4 batteries offer over traditional lead-acid batteries?
LiFePO4 batteries provide higher energy density, longer cycle life (up to 3500-4000 cycles at 70-80% depth of discharge), faster charging, and superior thermal stability. They are safer due to chemical stability, reducing risks of fire or explosion. Lithium batteries are lighter, require less maintenance, and deliver consistent voltage output throughout discharge, enhancing forklift performance and reducing downtime.
How does the Battery Management System (BMS) improve forklift battery safety and performance?
The integrated BMS continuously monitors voltage, current, temperature, and state of charge to prevent overcharging, over-discharging, and overheating. It balances cell voltage to extend battery life and triggers alarms or shutdowns if unsafe conditions arise. This ensures operational reliability and protects the battery from damage, optimizing forklift uptime.
What are the optimal charging and discharging parameters for these batteries?
Charging typically occurs between 0°C and 55°C with a maximum continuous charge current of 200-350A, depending on the model. Discharge is effective from -20°C to 60°C, supporting continuous discharge currents up to 350-400A and peak currents up to 500-800A for short bursts. Maintaining these parameters maximizes battery lifespan and performance.
How long is the typical lifespan and cycle life of a 24V 550Ah LiFePO4 forklift battery?
These batteries generally offer a cycle life exceeding 3500 cycles at 70% depth of discharge, translating to about 5 years of typical industrial use. Some models claim over 4000 cycles at 80% DoD, significantly outperforming lead-acid batteries, which usually last 1000-1500 cycles. This longevity reduces replacement frequency and total cost of ownership.
What environmental conditions can a 24V 550Ah LiFePO4 battery withstand?
Designed for industrial environments, these batteries operate reliably in temperatures ranging from -20°C to 60°C and are resistant to dust and moisture due to their IP65-rated metal casing. This ruggedness ensures consistent performance in warehouses, factories, and outdoor settings.
How does the IP65 rating enhance the durability of forklift batteries?
The IP65 rating certifies that the battery enclosure is dust-tight and protected against water jets from any direction. This prevents ingress of contaminants and moisture, which could otherwise damage internal cells or electronics, thus extending battery life and ensuring safety in harsh industrial environments.
What communication protocols are integrated into these batteries for monitoring?
Modern 24V 550Ah LiFePO4 forklift batteries incorporate RS485, CAN bus, and optional 4G/LTE communication protocols. These enable seamless integration with forklift telematics systems, allowing real-time data access for voltage, current, temperature, and state of charge monitoring, as well as remote diagnostics and firmware updates.
How can telematics and real-time monitoring optimize forklift battery usage?
By tracking real-time amp draw, temperature, and charge status, telematics systems help identify abnormal battery behavior early, such as sudden current spikes indicating mechanical issues. This proactive monitoring minimizes unexpected downtime, optimizes charging schedules, and extends battery life, enhancing overall fleet efficiency.
Comparison of Battery Cycle Life and Runtime
| Battery Type | Cycle Life (Cycles) | Typical Runtime (Hours) | Weight (kg) | Energy Density (kWh) |
|---|---|---|---|---|
| LiFePO4 24V 550Ah | 3500 – 4000 | 8 – 12 | ~385 | 14.33 |
| Lead-Acid 24V 550Ah | 1000 – 1500 | 6 – 8 | ~500+ | ~10 |
Operating Temperature Range and IP Rating Benefits
| Feature | Specification | Benefit |
|---|---|---|
| Operating Temp. | -20°C to 60°C | Reliable in diverse climates |
| IP Rating | IP65 | Dust and water resistant |
Lithium Battery Expert Views
“24V 550Ah LiFePO4 forklift batteries represent a paradigm shift in industrial power solutions. Their unparalleled cycle life, robust safety features, and intelligent BMS integration ensure forklifts operate longer and safer. Tailor-made, reliable batteries meet the rigorous demands of modern logistics and manufacturing environments.”
Conclusion
The 24V 550Ah LiFePO4 forklift battery is a superior energy solution combining high capacity, safety, and longevity, significantly outperforming traditional lead-acid batteries. Its advanced BMS, robust design, and smart communication capabilities make it ideal for demanding industrial applications, enhancing forklift efficiency and reducing operational costs. Investing in these batteries ensures reliable, long-term performance and optimized fleet management.
FAQs
Q1: How long does a 24V 550Ah LiFePO4 forklift battery last per charge?
Typically, 8 to 12 hours under moderate load conditions, depending on usage and environment.
Q2: What is the cycle life of a 24V 550Ah LiFePO4 battery?
Around 3500 to 4000 cycles at 70-80% depth of discharge, much longer than lead-acid batteries.
Q3: Can these batteries be used in extreme temperatures?
Yes, they operate efficiently between -20°C and 60°C.
Q4: What safety features do these batteries have?
They include a sophisticated BMS to prevent overcharge, over-discharge, overheating, and have an IP65-rated metal casing.
Q5: How does the communication system benefit battery users?
It allows real-time monitoring and remote management, optimizing performance and maintenance schedules.
