83.2V 420Ah LiFePO4 Forklift Battery

• MOQ: 10
• Delivery: 25 Days
• Customizable / OEM / ODM: Yes
• Delivery Terms: FOB, EXW, CIF
• Payment: T/T, L/C, PayPal
• Sea / Air / Land Shipment: 10FT, 20FT, 40FT, 60FT

Description

Overview

The 83.2V 420Ah LiFePO4 Battery is a high-performance energy storage solution designed for heavy-duty applications, offering a nominal energy capacity of 34.9kWh. With robust features, including advanced smart BMS protection and long cycle life, this battery is perfect for OEM customers and wholesale buyers seeking reliable, safe, and efficient power solutions.

Key Features

  • High Capacity: With a nominal capacity of 420Ah and an energy output of 34.9kWh, the 83.2V 420Ah LiFePO4 battery delivers exceptional energy storage for large-scale operations, including electric vehicles and industrial applications.
  • Long Cycle Life: The battery offers over 3500 cycles at 80% Depth of Discharge (DOD), providing long-lasting power for wholesale buyers and OEM customers looking for durable energy solutions.
  • Peak Discharge Current: A peak discharge current of 1000A (5 seconds) ensures that this battery can handle even the most demanding loads, making it suitable for high-power applications.
  • IP67 Rating: The 83.2V 420Ah LiFePO4 battery is IP67 rated, ensuring complete protection against dust and water ingress, making it ideal for outdoor and rugged environments.
  • Advanced BMS Protection: The battery is equipped with an advanced Battery Management System (BMS) that monitors key parameters such as SOC, system voltage, current, cell voltage, temperature, and provides protection against overcharge, overdischarge, short-circuit, and more.
  • Flexible Communication: This battery supports communication via RS485 and CAN-bus, enabling seamless integration into various systems and providing OEM customers with flexibility in their design and monitoring needs.
  • Cooling System: Utilizing natural cooling, the battery ensures efficient temperature regulation, enhancing its overall performance and lifespan.

Product Description

The 83.2V 420Ah LiFePO4 battery is engineered to meet the demands of large-scale energy storage and high-power applications. With a nominal voltage of 83.2V and a substantial energy capacity of 34.9kWh, this battery provides reliable and efficient energy storage for both OEM and wholesale customers. Its design includes a metal battery shell for durability and a smart BMS system that continuously monitors key parameters to ensure optimal performance.

Manufactured using LiFePO4 (Lithium Iron Phosphate) cells, the 83.2V 420Ah LiFePO4 battery offers superior thermal stability, enhanced safety, and a longer cycle life compared to traditional lithium-ion batteries. Its IP67 rating ensures that it remains operational even in harsh environmental conditions, while its advanced BMS protects against a range of faults, ensuring safe and efficient use. This makes the battery perfect for use in a variety of industries, including electric vehicles, energy storage systems, and industrial machinery.

In addition, the 83.2V 420Ah LiFePO4 battery features a user-friendly LCD display for real-time monitoring and supports 4G cloud-based monitoring, providing users with access to vital system data remotely. With charging and discharging connectors (Rema 320A and Anderson 350A) designed for high-current applications, this battery is a versatile solution for any power-intensive needs.

Additional Features

  • Flexible Voltage Range: With an operating voltage range of 65V–94.5V, this battery can handle diverse applications with varying voltage requirements.
  • Efficient Temperature Range: Designed to operate within a wide temperature range, from 0℃ to 55℃ for charging and -20℃ to 60℃ for discharging, ensuring reliability in different climates and environments.
  • Easy Integration: The battery is equipped with both RS485 and CAN-bus communication options, making it easy for OEM customers to integrate into existing systems for real-time data collection and monitoring.
  • Durability and Long Lifespan: Built with a robust metal shell and a comprehensive BMS, this battery is designed for durability and offers a design life of over 10 years, providing an excellent long-term investment for wholesale buyers and OEM customers.

Warranty and Support

The 83.2V 420Ah LiFePO4 battery comes with a 5-year warranty or 3500 cycles, ensuring long-term reliability and performance. Our dedicated team of experts is available to provide support for OEM customers and wholesale buyers, offering tailored solutions and after-sales assistance to ensure complete satisfaction.

Why Choose Us as Your Lithium Battery Manufacturer?

As a leading lithium battery manufacturer, we specialize in providing high-quality, reliable energy storage solutions for wholesale buyers and OEM customers worldwide. Our advanced LiFePO4 batteries, including the 83.2V 420Ah LiFePO4 battery, offer superior performance, longer lifespans, and unmatched safety. We are committed to delivering cutting-edge energy solutions designed to meet the needs of industries such as electric vehicles, renewable energy, and industrial applications. With a focus on innovation and customer satisfaction, we ensure that our batteries provide the highest value for your business.

Why Choose the 83.2V 420Ah LiFePO4 Forklift Battery for Industrial Efficiency?

The 83.2V 420Ah LiFePO4 forklift battery delivers 34.9kWh of reliable energy with long cycle life and advanced safety features. Its lightweight, fast-charging, and maintenance-free design improves forklift performance and reduces downtime, making it an ideal power solution for heavy-duty industrial material handling.

What are the detailed technical specifications of an 83.2V 420Ah LiFePO4 forklift battery?

This battery features a nominal voltage of 83.2V and a capacity of 420Ah, providing approximately 34.9kWh of energy. It supports a continuous discharge current of 300A and a peak discharge current of 1000A for 5 seconds. The battery weighs about 280 kg and measures 950 x 592 x 450 mm. It is housed in a durable metal enclosure with an IP54 or IP67 rating and includes a sophisticated Battery Management System (BMS) with RS485, CAN bus, and 4G communication capabilities.

How does an 83.2V 420Ah LiFePO4 battery enhance forklift performance and efficiency?

The battery ensures stable voltage and high current output, providing consistent forklift speed and lifting power. Its high energy density reduces weight compared to lead-acid batteries, enhancing maneuverability and energy efficiency. Fast charging reduces downtime, enabling longer operational shifts and improved productivity.

What are the primary benefits of using 83.2V 420Ah LiFePO4 batteries in forklifts?

Key benefits include:

  • Extended runtime with high energy capacity

  • Long cycle life exceeding 3500 cycles at 70-80% depth of discharge

  • Maintenance-free operation with no watering or equalization

  • Enhanced safety through integrated BMS protection

  • Durable design with dust and water resistance

  • Environmentally friendly chemistry

  • Fast charging capabilities

These features reduce total cost of ownership and increase operational reliability.

How does the Battery Management System (BMS) improve safety and reliability?

The BMS monitors voltage, current, temperature, and state of charge, protecting against overcharge, over-discharge, short circuits, and overheating. It balances cells to maintain uniform performance and prolong battery life. Remote monitoring via communication protocols enables proactive maintenance and safety assurance.

What is the expected lifespan and cycle life of an 83.2V 420Ah LiFePO4 battery?

With proper care, the battery offers over 3500 full charge-discharge cycles at 70-80% depth of discharge, equating to 8-10 years of service. This lifespan is significantly longer than lead-acid alternatives, reducing replacement costs and downtime.

How should you properly charge and maintain an 83.2V 420Ah LiFePO4 battery?

Use a compatible LiFePO4 charger with a maximum voltage of about 94.5V and recommended charge current of up to 300A. Avoid deep discharges below 65V. Maintenance is minimal; no watering or equalization is required. Store the battery in a temperature range of 0°C to 55°C for charging and -20°C to 60°C for discharging.

What are the common industrial applications for 83.2V 420Ah LiFePO4 forklift batteries?

These batteries power electric forklifts, automated guided vehicles (AGVs), and other heavy-duty material handling equipment in warehouses, factories, and distribution centers. Their high capacity and robust design suit continuous, demanding industrial operations.

How does temperature impact the performance and safety of 83.2V 420Ah LiFePO4 batteries?

Optimal operation occurs between -20°C and 60°C. Charging should be done between 0°C and 55°C to avoid damage. Extreme cold reduces capacity temporarily, while excessive heat accelerates aging. The BMS provides thermal management to maintain safety and performance.

What customization options exist for 83.2V 420Ah LiFePO4 batteries?

LiFePO4-Battery-Factory offers customization in voltage, capacity, dimensions, terminal types, and communication protocols such as CANBus, RS485, and 4G. Housing materials and waterproof ratings can be tailored to specific forklift models and environments for seamless integration.

How do 83.2V 420Ah LiFePO4 batteries compare to traditional lead-acid batteries?

Feature LiFePO4 Battery Lead-Acid Battery
Cycle Life 3500+ cycles 300-500 cycles
Weight Lighter (~280 kg) Heavier
Charging Time Fast (1-2 hours) Slow (8+ hours)
Maintenance None Requires watering
Safety High, with BMS Lower, acid risk
Environmental Impact Non-toxic, recyclable Toxic lead and acid

LiFePO4 batteries reduce downtime, maintenance costs, and environmental hazards.

How do you choose a reliable manufacturer or supplier for 83.2V 420Ah LiFePO4 batteries?

Select suppliers with proven experience, certifications (ISO, CE, UL), and strong after-sales support. LiFePO4-Battery-Factory, powered by Redway Power, is a trusted manufacturer offering custom, high-quality lithium forklift batteries with advanced BMS and global B2B partnerships. Verify warranty terms and customer feedback before purchase.


83.2V 420Ah LiFePO4 Forklift Battery Specification Overview

Specification Typical Value
Nominal Voltage 83.2V
Rated Capacity 420Ah
Energy 34.9 kWh
Max Charge Voltage 94.5V
Max Continuous Discharge 300A
Peak Discharge Current 1000A (5 seconds)
Cycle Life >3500 cycles
Weight ~280 kg
Dimensions (LxWxH) 950 x 592 x 450 mm
Housing Material Metal enclosure
BMS Features Overcharge, Over-discharge, Short circuit, Temperature protection, Cell balancing
Waterproof Rating IP54 / IP67

Lithium Battery Expert Views

“At LiFePO4-Battery-Factory, the 83.2V 420Ah LiFePO4 forklift battery represents a pinnacle of industrial power technology. Its long cycle life, robust safety features, and customizable design meet the rigorous demands of modern material handling. We recommend this battery for businesses seeking reliable, efficient, and sustainable forklift power solutions.” — Expert from LiFePO4-Battery-Factory


Conclusion

The 83.2V 420Ah LiFePO4 forklift battery offers a high-capacity, safe, and maintenance-free energy solution tailored for demanding industrial forklift applications. Its advanced BMS and durable design ensure reliable, efficient operation, reducing total cost of ownership. Partnering with LiFePO4-Battery-Factory guarantees quality, customization, and expert support for optimal fleet performance.


FAQs

What is the nominal voltage of an 83.2V 420Ah LiFePO4 battery?
Typically 83.2V, designed for heavy-duty forklift applications.

How long does an 83.2V 420Ah LiFePO4 battery last?
It offers over 3500 charge cycles, equating to 8-10 years or more.

Can these batteries be fast charged?
Yes, with compatible chargers supporting up to 300A.

What safety features are included?
Integrated BMS protects against overcharge, over-discharge, short circuits, and overheating.

Is maintenance required?
No, LiFePO4 batteries require no watering or equalization.

How does temperature affect performance?
Optimal operation is between -20°C and 60°C; extremes can reduce efficiency or lifespan.

Specifications

Specifications
Lithium Cell Type LiFePO4
Nominal Voltage 83.2V
Nominal Capacity 420Ah
Nominal Energy 34.9kWh
Dimensions (L*W*H) 950*592*450 mm
Weight ~280 kg (No Counterweight)
Max Charge Current 200A (Continuous)
Max Discharge Current 300A (Continuous)
Peak Discharge Current 1000A (5s)
Operating Voltage Range 65V–94.5V
Internal Series / Parallels 26S2P
IP Rating IP67
Cooling Natural Cooling
Cycle Life >3500 cycles (DOD 80%)
Charge Temperature 0℃ – 55℃
Discharge Temperature -20℃ – 60℃
Battery Shell Metal
Communication RS485, CAN-bus
Battery Monitoring Cloud Monitoring, 4G (Antenna)
Display On-the-Shell LCD Display Screen
Charging Connector Type Rema 320A
Discharging Connector Type Anderson 350A
Warranty 5 years or 3500 cycles
BMS Protection Advanced smart BMS monitoring SOC, system voltage, current, cell voltage, cell temperature, overcharge, overdischarge, overcurrent, overvoltage, low-voltage, overtemperature, short circuit, etc.
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